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The Industry's Most Thorough Testing Process
Before leaving the plant, the typical Haas CNC machine is
subjected to more than 300 quality-assurance tests, including up
to 168 (24 x 7) hours of actual running time while in
Assembly. In fact, whenever a machine is not physically being
worked on, it is running pre-programmed tasks to check operational
tolerances and performance parameters.
Quality assurance follows each individual part from initial
fabrication through subsequent installations. Static and
operational testing continue as each component subassembly is
added to the main assembly, providing a paper trail of certification through the entire assembly, testing and shipping
process.
100% Ball Bar Tested Before Shipping
Haas
uses a state-of-the-art ball bar system from Renishaw to check not
only linear accuracy, but also machine geometry. This ensures the
three-dimensional squareness and accuracy of every machine. This
operational test is done with a bar that tracks machine movement
to ± 0.5 micron and has 0.1-micron resolution. The bar is attached
to the spindle and to a fixed point on the table. Then the machine
is put through a series of circular moves in the X/Y plane to
certify synchronous movement, and a series of half-circle moves in
X/Z and Y/Z planes to verify squareness.
Linear variable differential transformer (LVDT) data from the bar
is fed into a computer which outputs a chart illustrating machine
accuracy. Any deviations in squareness or length show up on the
graph as distorted circles that are very easy for a technician to
spot. A copy of this chart is included with each Haas as our
assurance that your machine is accurate and properly aligned.
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