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Welcome to Tips & Tricks! There's a lot of useful information here
about the Haas control.
The descriptions below highlight some of the standard features of
the proprietary Haas CNC control. Most are features that have been released
within the last eight years. If your Haas machine is older than a
1999 model, it may be subject to software (and possibly hardware)
upgrade fees, or it may not be practical to upgrade. Check with
Haas or your local dealer.
Approved Software
All Haas VMCs, HMCs and turning centers are ETL Approved. This is
a nationally recognized test approval laboratory equivalent to
Underwriter's Laboratory (UL) ®.
Electronic Thermal Compensation (ETC)
This powerful software feature – standard on Haas machine tools –
uses a proprietary algorithm to compensate for the expansion and
contraction (due to heating and cooling) of each linear axis. The
ETC algorithm utilizes a model of the lead screw, and estimates
heating of the screw based on the distance traveled and the torque
applied to the motor. Heat is represented by a thermal coefficient
of expansion, and the axis distance is multiplied by the
coefficient to get the amount of correction needed. A real-time
clock allows monitoring of in-motion time as well as non-motion
time (e.g., lunch, breaks) and compensates accordingly. Our
testing shows about a 4 to 1 reduction in the error associated
with average lead screw growth. A series of parameters allows this
feature to be implemented on each axis of various models, with
some room for fine-tuning. Keep in mind that ETC does not correct
for: thermal growth due to changes in ambient temperature; growth
due to part expansion; or growth due to spindle
expansion/retraction.
Setting 103 (CYC START/FH SAME KEY):
When Setting 103 is on, the CYCLE START
button functions as the Feed Hold key as well. When CYCLE START is
pressed and held in, the machine will run through the program;
when it’s released, the machine will stop in a feed hold. This
gives you much better control when setting up a new program. This
feature should be turned off when you're done using it. Setting
103 can be changed while running a program, but it cannot be on
when Setting 104 (below) is on.
Setting 104 (JOG HANDLE TO SNGL BLK):
When running a program in MEM mode, in either the Program or
Graphics display, the SINGLE BLOCK key allows you to cycle through
the active program one line at a time. Each press of the CYCLE
START button will cause one program line to be executed, whether
the machine is in operation or you’re in Graphics.
Under the same conditions (MEM mode; Program or Graphics display),
turning on Setting 104 (JOG HANDL TO SNGL BLK) allows the jog
handle to be used for single block execution. Each
counterclockwise click of the jog handle will step through a
program line, while a clockwise click will cause a feed hold.
Setting 104 can be changed while running a program, but it cannot
be on when Setting 103 is on.
Advanced Editor:
The Advanced Editor provides the user with a friendly,
menu-oriented environment for editing programs, plus it allows
viewing of two programs simultaneously. Refer to the Operator’s
manual for a detailed description.
Helical Motion Enhancement:
Helical motion now includes unrestricted 3rd, 4th, & 5th axis
motion. All restrictions on the length(s) of such motion on the
third, fourth, and/or fifth axes have been eliminated. This means
that the programmed feedrate will be applied to the total distance
traveled along all axes of motion. Total distance is calculated
from the square root of the sum of squares of the circumferential
distance and any/all other axis distances. That is, each axis
distance (whether linear or rotary) is squared, the squared values
are added up, and the square root of the sum equals the total
distance. Rotary axis distance will of course depend on, and will
be internally calculated from, the diameters specified in Setting
34 (4th axis diameter) and Setting 79 (5th axis diameter).
Jog Handle Use for Spindle Speed and Feedrate Overrides:
Pressing the HANDLE CONTROL SPINDLE button allows the jog handle
to be used for spindle overrides. Turning the jog handle clockwise
increases the spindle speed (up to 999%), and turning it
counterclockwise will reduce spindle speed (down to 0%). The
spindle speed display will blink as it is adjusted. Pressing the
HANDLE CONTROL SPINDLE button again turns off this function.
Similarly, the HANDLE CONTROL FEEDRATE button allows the jog
handle to be used for feedrate overrides. Again, clockwise motion
of the jog handle increases the feedrate (up to 999%), while
counterclockwise motion reduces it (down to 0%). The feedrate
display will blink as it is adjusted. Pressing the HANDLE CONTROL
FEEDRATE button again turns off this function.
Cylindrical Mapping (G107)
This VMC/HMC feature translates all programmed motion along a
specific linear axis into the equivalent motion along the surface
of a cylinder (i.e., a part chucked or fixtured to any Haas rotary
table). A typical example is a cutout on a tube. In this case, the
Y axis is converted (or mapped) to the A axis, assuming you have
the tube positioned between a rotary table and tailstock along the
X axis. In the past, trigonometry or a CAM system was required to
calculate these conversions. Now, the Haas control easily converts
the linear data for a specified cylinder diameter. The
possibilities are endless, beginning with cams, cylindrical dies
and general 4th- and 5th-axis work.
Inverse Time Feed Mode (G93)
This VMC/HMC feature specifies that all F (feedrate) values are to
be interpreted as “strokes per minute.” This is equivalent to
saying that the F code value, when DIVIDED INTO 60, is the number
of seconds that the motion should take to complete. G93 is
generally used in 5-axis work, and sometimes in 4-axis work as
well. It’s a way of translating the linear (inches/min) feedrate
assigned to the program – F30, say – into a value that takes
rotary motion into account. When G93 is activated, the F value
will tell you how many times per minute the stroke (tool move) can
be repeated, based on the linear F value.
Haas has been able to accommodate full 5-axis machining for many
years; however, this feature, in conjunction with aftermarket CAM
systems and their post-processors, offers even more flexibility
and versatility.
Did You Know ... ?
When in EDIT or MEM mode, you can select another program quickly
by simply entering the Onnnn program name you want and pressing
the cursor down arrow.
You can output several programs at once to the serial port, in
LIST PROG, by
typing all the program names together on the input line and
pressing SEND.
When you send files to a floppy disk, you must put the highlighted
cursor on the program you are saving or on the "ALL." The name
entered on the input line is the floppy file name.
You can verify spindle speed by checking the ACT entry on the
right-hand side of the Current Commands display.
When you receive (input) a program from a floppy disk or RS-232, a
part program must begin and end with a % sign, with nothing else
on that line. And after the first % sign, the next line must begin
with a letter “O” (not zero) and up to a five-digit program
number. You don’t need to enter in leading zeros. The Haas control
enters in leading zeros for you. The name you enter on the input line is
the file name. The file name can be made up of letters or
numbers. It is recommended that a file name be eight characters or
less and up to a three letter extension (FILENAME.TXT)
You can select an axis for jogging by entering the axis name on
the input line and pressing the HANDLE JOG button. This works for
the normal X, Y, Z, and A axes as well as the B, C, U, and V
auxiliary axes.
Searching for something in a program can be done in either MEM or
EDIT mode by entering the address code (A, B, C, etc.) or the
address code and value (A1.23), and pressing the down or up cursor
arrow. If you enter just the address code and no value, the search
will stop at the next use of that letter, regardless of value.
It is not necessary to turn off coolant, stop the spindle, or send
the Z axis home prior to a M06 tool change command. The control handles those tasks
and in fact, it will be faster – the control will perform some of
them simultaneously, although you may want to program in those
commands to occur sooner or to be more convenient.
The HELP display has all G and M codes listed. To get to them
quickly, press HELP and then the letter C for all earlier control
versions. For current control versions, press F1 for G codes
and F2 for M codes.
There is an Alarm History command that displays the previous 500 alarms. You
can find this by pressing the right cursor arrow when you're in
the Alarm display. Press the right arrow again to select the
normal alarm display.
You can write macro variables to the RS-232 port or a floppy by
pressing LIST PROG first, to get F@ and F3 listed at the bottom of
page, then select CURNT COMDS macro variable display
page (press PAGE DOWN in Current Commands). You can also load
macro variables back in the same way.
The coolant pump can be turned on or off manually any time while a
program is running. This will override what the program commands
until the program commands "on" or "off." This also applies to
manual operation of the chip conveyor.
The spigot position can also be changed manually while a program
is running. This will override what the program commands until
another spigot position is commanded (H code is programmed or
coolant is turned on with an M08).
The jogging feedrates of 100, 10, 1.0 and 0.1 inches per minute can
be adjusted by using the FEEDRATE OVERRIDE buttons. This gives an
additional 10% to 200% manual feedrate adjustment control.
You can stop or start the spindle (using the OVERRIDE buttons) any
time you are at a single-block stop or a feed hold condition. When the
program starts again, the spindle will be restored to the state
commanded in the program.
When tapping (Mill G84, G78, G184, G174; Lathe G84, G184), you do not need to turn the spindle on with M03 or
M04. The control starts the spindle prior to each cycle and it
will, in fact, be faster if you do not turn on the spindle, as the
control must stop the spindle to get the speed and feed working
together for tapping.
The action taken by the control when the operator presses RESET, is
controlled by several settings. These are: Setting 31, to reset
the program pointer to the start of the program; Setting 56, to
reset to default G codes; and Setting 88, to reset overrides to
100%.
The Haas control will turn itself off according to the following
settings: Setting 1, to turn itself off after the machine is idle
for nn minutes; and Setting 2, to turn off when an M30 is
executed. In addition, for safety reasons, the control will turn
itself off if an overvoltage or overheat condition is detected for
longer than four minutes.
There are so many settings which give the user powerful command
over this control that users should read the entire "Settings"
section of the operator's manual to get an idea of what is
possible.
You can send any axis to Home in rapid by typing the axis letter
(Z,Y,X or A) and then pressing HOME/G28.
It is possible to control a Haas rotary table using the serial
port and macros from our control or ANY Fanuc-compatible control.
An example set of macros is available from the Haas Applications
department.
If you are having occasional errors when using RS-232
communications, X-modem is a standard communications mode which is
much more reliable when a few errors occur. Our control supports
this, as do almost all software communication packages for PCs.
A tool overload condition, as defined by the Tool Load Monitor
display (CURNT COMDS, Page Down), will result in one of four
actions, defined by Setting 84. ALARM will generate an alarm when
overload occurs; FEEDHOLD will cause a feed hold when overload
occurs; BEEP will sound an audible alarm; or AUTOFEED will
automatically increase or decrease the feedrate.
Setting 85, Max Corner Rounding, is set to the accuracy required
by the user, the machine can be programmed at any feedrate up to
the maximum without the errors ever getting above that setting.
The control will ONLY slow at corners WHEN IT IS NEEDED. Even if
this is a relatively small number (0.002 inch), it only slows the
motion a little at blends.
The feedrate that is entered in your program can be
misinterpreted if you do not use a decimal point. However, Setting
77 can be used to change how the control interprets the feedrate
when no decimal point is entered. The values in this setting
specify either the (Fanuc) default, integer values, or placing the
decimal in a particular position (DEFAULT, INTEGER, .1, .01, .001
OR .0001). Default (Fanuc) is the same as selecting .0001.
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