% O00000 (HAAS LATHE CLASS WB 4/20/04) (=================================) O00001 (v LATHE WORKBOOK EXERCISES vv) (=================================) O02000 (vv MISC. INFORMATION 2000 vvv) (Turning setting 23 ON will hide) (programs that are defined with) (O9### numbers.) (=================================) O02001 (Program Names listed here, in) (the first two lines of a program) (will show up next to the program) (number in the LIST PROG display) (when entering text names between) (parenthesis.) (---------------------------------) (Pressing SHIFT and then a letter) (will output lower case text for) (the letters beween parenthesis.) (*********************************) N1 (Operation information) T101 (Tool information...) (=================================) O03000 (vvvv MISC. PROGRAMS 3000 vvvv) (=================================) O03001 (MDI Commands) (---------------------------------) N1 S1200 M03 M30 N2 M30 (=================================) O03002 (Bore Jaws Chuck) (Tnnnn = 404) (Spindle Speed = 750) (DIA1 = 1.99) (CLEAR = 1.9) (Z0 = 0.) (Z1 = 1.1) (R1 = 0.05) (CUT DEPTH = 0.1) (ROUGH FEED = 0.01) (FINISH FEED = 0.005) (---------------------------------) G28 T404 G97 S650 M03 G54 G00 X1.9 Z1. G00 Z0.1 G71 P601 Q602 D0.1 U-0.01 W0.005 F0.01 N601 G41 G00 X2.14 G01 Z0. G01 X1.99 R-0.075 G01 Z-1.05 N602 G40 X1.9 G70 P601 Q602 F0.005 M09 G00 Z1. M05 G28 M30 (=================================) O03003 (Face-Off Part to Length) (---------------------------------) M09 G53 G00 X-2. Z-3. T0 T101 (T) G50 S2500 G97 S1250 M03 G54 G00 X2.1 Z1. M08 G96 S320 G00 X2.1 Z0.1 (**Z Start Point**) G72 P1 Q2 W0 K0 D0.12 F0.009 N1 Z0 N2 G01 X-0.062 G00 U0 Z2. M09 (**Z End Point**) G97 S500 G28 T100 M30 (=================================) O04000 (v MISC. DEMO PROGRAMS 4000 vv) (---------------------------------) O04001 (Lathe Demo Program 1) (12/12/03) (Bore Jaws .75-.875 Dp. x 2.0 Dia.) (Part Stock - 2.0 Dia. x 3.0 LONG) (12L14 Steel) (Side 1 Uses Work Offset 54) (Side 2 Uses Work Offset 55) (NO Cutter Compensation Used) (---------------------------------) (N1/T101:Valenite 80 Deg. Rgh Turn) ( O.D./Side 1) ( MCLNR-16-4 D/.031R Insert) ( CCMT 3-2.5-2-PM) (*********************************) (N2/T202:Valenite 35 Deg. Fin Turn) ( O.D./Side 1) ( SVJBR-16-3 C /.015R insert) ( VBMT-332) (*********************************) (N3/T404:Sandvick 1.062 Insert) ( Drill 1.7 Dp./Side 1) ( RA4 16.2-1062P31-41) (*********************************) (N4/T505:Valenite .75 BORE BAR) ( I.D./Side 1) ( .015R S-SCLCR) (*********************************) (M00 PROGRAM STOP. FLIP PART OVER.) (MACHINE 2ND SIDE OF PART USING) (Z-.02 MORE IN WORK OFFSET G55) (*********************************) (N5/T101:Valenite 80 Deg. Rgh Turn) ( O.D./Side 2) ( MCLNR-16-4 D/.031R Insert) ( CCMT 3-2.5-2-PM) (*********************************) (N9/T404:Sandvick 1.062 Insert) ( Drill 1.7 Dp./Side 2) ( RA4 16.2-1062P31-41) (*********************************) (N6/T202:Valenite 35 Deg. Fin Turn) ( O.D./Side 2) ( SVJBR-16-3 C /.015R insert) ( VBMT-332) (*********************************) (N7/T909:Thread O.D. 1*1/2-12 Thd.) ( Side 2) ( Vardex Threadig Tool) ( SER 1000 M16) (*********************************) (N8/T202:Valenite 35 Deg. Debur) ( O.D. Thread/Side 2) ( SVJBR-16-3 C /.015R insert) ( VBMT-332) (*********************************) (N10/T505:Valenite .75 BORE BAR) ( I.D./Side 2) ( .015R S-SCLCR) (*********************************) (---------------------------------) N101 (Rough O.D./Side 1) G53 G00 X0 Z0 T0 T101 (80 DEG. O.D. TOOL x .031R) G50 S3000 G97 S1110 M03 G54 G00 X2.1 Z1. M08 G96 S610 Z0.01 G01 X-0.062 F0.008 G00 X1.7 Z0.02 G01 Z0.01 X1.7885 G03 X1.8468 Z-0.0021 K-0.0412 G01 X1.9708 Z-0.0641 G03 X1.995 Z-0.0932 I-0.0292 K-0.0292 G01 Z-1.5 X2.1 G00 Z0.1 M09 G97 S1110 G53 G00 X0 Z0 T0 M01 N201 (Finish O.D./Side 1) G53 G00 X0 Z0 T0 T202 (35 DEG. O.D. TOOL x .031R) G50 S3000 G97 S1110 M03 G54 G00 X2.1 Z0.1 M08 G96 S610 Z0. G01 X-0.062 F0.006 G00 X1.8035 Z0.05 G01 Z0 F0.008 G03 X1.8477 Z-0.0092 K-0.0312 F0.005 G01 X1.9717 Z-0.0712 F0.0075 G03 X1.99 Z-0.0932 I-0.0221 K-0.0221 F0.005 G01 Z-1.5 F0.008 G00 X2.1 Z0.1 M09 G97 S1110 G53 G00 X0 Z0 T0 M01 N401 (Drill 1. Dia.x 1.7 Dp/Side 1) G53 G00 X0 Z0 T0 T404 (1.0 DIA. INSERT DRILL) G97 S1700 M03 G54 G00 Z1. X0. M08 Z0.1 G74 Z-1. K0.05 F0.006 G00 Z-0.9 G74 Z-1.8 K0.05 F0.006 M09 G80 Z1. G53 G00 X0 Z0 T0 M01 N501 (Contour I.D./Side 1) G53 G00 X0 Z0 T0 T505 (BORING BAR x .015R) G50 S3000 G97 S2330 M03 G54 G00 X1. Z1. M08 G96 S610 Z0.1 G71 P10 Q20 U-0.02 W0.01 D0.07 F0.012 N10 G00 X1.4 G01 Z0. F0.005 X1.3065 G02 X1.2482 Z-0.0121 K-0.0413 G01 X1.1242 Z-0.0741 G02 X1.1 Z-0.1032 I0.0292 K-0.0292 G01 Z-1.5098 X1.0532 Z-1.5262 N20 X1. G70 P10 Q20 G00 Z1. M09 G97 S2330 G53 G00 X0 Z0 T0 M05 M00 (***********************) N9999 (PROGRAM STOP, TO FLIP PART OVER.) (MACHINE 2ND SIDE OF PART USING) (Z-.02 MORE IN WORK OFFSET G55) (---------------------------------) N102 (Roughing O.D./Side 2) G53 G00 X0 Z0 T0 T101 (80 DEG. O.D. TOOL x .031R) G50 S3000 G97 S1110 M03 G55 G00 X2.1 Z0.1 M08 G96 S610 Z0.01 G01 X-0.062 F0.01 G00 X2.1 Z0.1 G71 P30 Q40 U0.02 W0.01 D0.09 F0.012 N30 G00 X1.0504 G01 Z0. F0.01 G03 X1.1774 Z-0.0589 I0.0057 R0.07 G01 X1.4973 Z-0.2512 G03 X1.52 Z-0.2851 I-0.0449 K-0.0338 G01 Z-1.8443 G02 X1.5615 Z-1.865 I0.0207 G01 X1.7935 G03 X1.8518 Z-1.8771 K-0.0413 G01 X1.9758 Z-1.9391 G03 X2. Z-1.9682 I-0.0292 K-0.0292 G01 Z-1.97 N40 X2.1 G00 Z0.1 M09 G97 S1110 G53 G00 X0 Z0 T0 M01 N402 (Drill 1. Dia.x 1.7 Dp/Side 2) G53 G00 X0 Z0 T0 T404 (1.0 DIA. INSERT DRILL) G97 S1700 M03 G55 G00 Z1. X0. M08 Z0.1 G74 Z-1. K0.05 F0.006 G00 Z-0.9 G74 Z-1.8 K0.05 F0.006 M09 G80 Z1. G53 G00 X0 Z0 T0 M01 N202 (Finish O.D./Side 2) G53 G00 X0 Z0 T0 T202 (35 DEG. O.D. TOOL x.031R) G50 S3000 G97 S1942 M03 G55 G00 X1.2 Z0.1 M08 G96 S610 Z0. G01 X0.6894 F0.006 G00 X1. Z0. X1.0948 G03 X1.1614 Z-0.0226 I-0.0163 K-0.0601 F0.003 G01 X1.4814 Z-0.2573 F0.006 G03 X1.5 Z-0.2851 I-0.0369 K-0.0278 F0.003 G01 Z-1.66 F0.006 X1.375 Z-1.72 F0.001 G04 P0.3 G01 Z-1.8443 F0.003 G02 X1.4365 Z-1.875 I0.0307 F0.008 G01 X1.7935 G03 X1.8377 Z-1.8842 K-0.0313 F0.003 G01 X1.9617 Z-1.9462 F0.007 G03 X1.98 Z-1.9682 I-0.0221 K-0.0221 F0.003 G01 W-0.03 U0.02 F0.007 G00 X2.1 Z0.1 M09 G97 S1110 G53 G00 X0 Z0 T0 M01 N901 (1*1/2-12 O.D. Thread/Side 2) G53 G00 X0 Z0 T0 T909 (VARDEX O.D. THREAD TOOL) G97 S1200 M03 G55 G00 X1.65 Z1. M08 Z0.2 M24 G76 X1.397 Z-1.8 D0.014 K0.052 F0.083333 G00 X1.65 Z0.2 M09 G53 G00 X0 Z0 T0 M01 N203 (Debur O.D. Thd./Side 2) G53 G00 X0 Z0 T0 T202 (35 DEG. O.D. TOOL x.031R) G50 S3000 G97 S1553 M03 G55 G00 X1.5 Z0.1 M08 G96 S610 Z-0.275 G01 X1.09 Z0. F0.002 X0.95 G00 X1.55 Z-1.65 X1.5 G01 X1.375 Z-1.72 F0.003 Z-1.8 G00 X1.55 G97 S1553 Z0.1 M09 G53 G00 X0 Z0 T0 M01 N502 (Contour I.D./Side 2) G53 G00 X0 Z0 T0 T505 (BORING BAR x .015R) G97 S2009 M03 G55 G00 X1.26 Z0.1 M08 G96 S610 G01 Z0. F0.005 X1.18 G02 X1.08 Z-0.05 K-0.05 F0.003 G01 Z-2. F0.005 U-0.02 G00 Z0.1 M09 G97 S2219 G53 G00 X0 Z0 T0 M05 T101 M30 (=================================) O04002 (Lathe Demo Program 2) (4/11/02) (Bore Jaws - ) (Part Stock - 0 Dia. x 0 LONG) (12L14 Steel) (Side 1 Uses Work Offset 54) (Side 2 Uses Work Offset ) (PULL PART OUT 2.0) (---------------------------------) (N1/T101 - ROUGH B .0312R TIP 3) (N2/T202 - FINISH BB .0156R TIP 3) (N3/T303 GROOVE TOOL) (N4/T404 OD THREAD) (N5/T505 PART OFF TOOL) (N6/T606 1/4-20 TAP) (N7/T707 #7 DRILL) (N8/T808 3/4" SPOT DRILL) (---------------------------------) N1 (Roughing O.D./Side 1) N1 T101 G54 / M08 G50 S4000 M42 G97 S2000 M03 G96 S850 M03 G00 X2. Z0.1 G00 G42 X1.1 Z0.1 G94 X-0.035 Z0.002 F0.008 G71 P100 Q200 U0.01 W0.002 D0.05 F0.01 N100 G00 X0.2 G01 Z0. G01 X0.35 Z0. G01 X0.43 Z-0.04 G01 X0.43 Z-0.645 G02 X0.55 Z-0.705 I0.06 K0. G01 X0.657 Z-0.705 G01 X0.697 Z-0.725 G01 X0.697 Z-1.13 G01 X0.895 Z-1.13 G01 X0.935 Z-1.15 N200 G01 X0.935 Z-1.35 G00 G40 X2. Z1. G97 S4000 M01 N2 T202 (FINISH TURN) N2 (Finish O.D./Side 1) G54 / M08 G50 S5500 M42 G96 S1500 M03 G00 X2. Z0.1 G00 G41 X1.2 Z-1.35 G01 X0.935 Z-1.35 F0.0075 G01 X0.935 Z-1.15 F0.003 G01 X0.895 Z-1.13 G01 X0.697 Z-1.13 G01 X0.697 Z-0.725 G01 X0.657 Z-0.705 G01 X0.55 Z-0.705 G03 X0.43 Z-0.645 I0. K0.06 F0.002 G01 X0.43 Z-0.04 F0.003 G01 X0.35 Z0. G01 X0. Z0. G00 G40 X2. Z1. G97 S2500 M01 N3 T303 (.06 GROOVE) G54 / M08 G50 S4000 M42 G96 S1200 M03 G00 X2. Z0.1 G00 X1.1 Z0.1 G00 X0.847 Z-0.84 G01 X0.62 Z-0.84 F0.005 G00 X0.847 G00 Z-0.9 G01 X0.61 Z-0.9 G00 X0.847 G00 Z-0.932 G01 X0.61 Z-0.932 G00 X0.847 G00 Z-0.967 G01 X0.61 Z-0.967 G00 X0.847 G00 Z-1.023 G01 X0.62 Z-1.023 G00 X0.847 G00 Z-0.775 G01 X0.709 Z-0.775 G01 X0.699 Z-0.825 F0.004 G03 X0.675 Z-0.837 I-0.012 K0. F0.002 G01 X0.62 Z-0.837 F0.003 G02 X0.6 Z-0.847 I0. K-0.01 F0.002 G01 X0.6 Z-1.02 F0.004 G02 X0.62 Z-1.03 I0.01 K0. F0.001 G01 X0.675 Z-1.03 F0.002 G03 X0.699 Z-1.042 I0. K-0.012 F0.001 G01 X0.709 Z-1.092 F0.004 G00 X0.847 Z-1.092 G00 X2. G00 Z1. G97 S2500 M01 N4 T404 (O.D. THREAD) N7 (Threading O.D./Side 2) G54 / M08 G50 S4000 M42 G97 S2400 M03 X2. Z0.5 X0.65 Z0.2 G76 X0.33 Z-0.675 D0.01 K0.045 F0.0714 G00 X2. Z0.5 M01 N5 T202 (DEBURR OD THREAD) G54 / M08 G50 S5500 M42 G96 S1500 M03 G00 Z0.1 G00 X2. Z0.1 G00 G41 X1.2 Z-0.705 G01 X0.75 Z-0.705 F0.01 G01 X0.55 Z-0.705 F0.003 G03 X0.43 Z-0.645 I0. K0.06 F0.002 G01 X0.43 Z-0.04 F0.003 G01 X0.35 Z0. G01 X0. Z0. G00 G40 X2. Z1. G97 S2500 M01 N6 T808 (SPOT DRILL) G54 / M08 G50 S4000 M42 G97 S3000 M03 G00 X0. G00 Z0.5 G00 Z0.05 G81 Z-0.115 Q0.05 R0.1 F0.006 G80 Z0.5 G97 S2500 M01 N7 T707 (#7 DRILL) G54 / M08 G50 S4000 M42 G97 S2500 M03 G00 X0. G00 Z0.5 G00 Z0.1 G83 Z-0.85 Q0.2 R0.1 F0.006 G80 Z0.5 M01 N8 T606 (1/4-20 TAP) G54 / M08 G50 S4000 M42 G97 S1200 M03 G00 X0 G00 Z0.5 G84 Z-0.5 R0.2 F0.05 G80 Z0.5 G97 S2000 M01 N9 T505 (PART-OFF) G54 / M08 G50 S4000 M42 G96 S400 M03 G00 X1.2 G00 Z0.5 G00 Z-1.375 G01 X0.88 F0.002 G00 X1.02 G01 Z-1.35 G01 X0.94 G01 X0.89 Z-1.375 G01 X0.2 M36 G01 X-0.06 G00 X1.02 G04 P1.5 M37 Z0.5 M09 M05 G04 P1. M01 G28 W0 G28 U0 G105 (ADVANCE STOCK) M30 (=================================) O09000 (vvvvvv PROGRAMS #9000 vvvvvvv) (Turning setting 23 ON will hide) (programs that are defined with) (O9### numbers.) (=================================) O09001 (Setting 23 hides O09### pgms.) (Turning setting 23 ON will hide) (programs that are defined with) (9000 numbers.) (=================================) O80000 (LATHE WORKBOOK PGM. EXAMPLES) (=================================) O80011 (P.11=Lathe Program Format) (---------------------------------) ( ,, ,, ) ( ,, ,, ) (Pogram Lines) ( ,, ,, ) ( ,, ,, ) G82 Z-0.2 P0.3 R0.1 F0.003 G80 G00 Z1. M09 G28 M01 N2 (Drill .312 Dia. x 1.5 depth) G28 T202 (5/16 Dia. Drill) G97 S2400 M03 G54 G00 X0. Z1. M08 G83 Z-1.5 Q0.3 R0.1 F0.006 G80 G00 Z1. M09 G28 M01 ( ,, ,, ) ( ,, ,, ) (Pogram Lines) ( ,, ,, ) ( ,, ,, ) M30 (=================================) O80012 (P.12=Lathe Program Start Lines) (---------------------------------) (With Constant Surface Speed) N11 G28 N12 T101 (O.D. TOOL x .031 TNR) N13 G50 S2800 N14 G97 S650 M03 N15 G54 G00 X1.85 Z1. M08 N16 G96 S315 ( ,, ,, ) (Pogram Lines) ( ,, ,, ) G28 M01 (Without Constant Surface Speed) N21 G28 N22 T101 (.750 DIA. DRILL) N23 G97 S1600 M03 N24 G54 G00 X0. Z1. M08 ( ,, ,, ) (Pogram Lines) ( ,, ,, ) G28 M30 (=================================) O80018 (P.18=CNC Lathe Program Example) (---------------------------------) N1 (Rough O.D.) G28 T101 (O.D. TOOL x .031 TNR) G50 S2600 G97 S414 M03 G54 G00 X3.6 Z0.1 M08 G96 S390 G00 Z0.005 G01 X-0.063 F0.005 G00 X3.6 Z0.1 G71 P10 Q20 U0.01 W0.005 D0.1 F0.01 N10 G42 G00 X0.82 G01 Z0. F0.004 X0.9 G03 X1. Z-0.05 R0.05 / G01 Z-1.75 / X1.75 / G03 X2.25 Z-2. R0.25 G01 Z-3.25 F0.004 X2.94 X3. Z-3.28 Z-4.1 N20 G40 X3.6 G97 S414 M09 G28 M01 N2 (Finish O.D.) G28 T202 (FINISH O.D. TOOL x .015 TNR) G50 S2600 G97 S1354 M03 G54 G00 X1.1 Z0.1 M08 G96 S390 G00 Z0. G01 X-0.032 F0.003 G00 X3.6 Z0.1 G70 P10 Q20 G97 S414 M09 G28 M01 N3 (DRILL .750 DIA. x 2.5 DEPTH) G28 T303 (3/4 DIA. DRILL) G97 S1986 M03 G54 G00 X0. Z1. M08 G83 Z-2.5 Q0.3 R0.1 F0.005 G80 G00 Z0.1 M09 G28 T100 M30 (=================================) O80031 (P.31=G00 Rapid Positioning) (Rapid Positioning) (---------------------------------) N1 (Absolute Programming) N10 G28 N11 T101 (O.D. TOOL x .031 TNR) N12 G97 S1200 M03 G00 X4. Z0.1 (ABSOLUTE X and Z) M00 G00 X2.2 Z-3. G00 X4. Z0.1 (INCREMENTAL U and W) M00 G00 U-1.8 W-3.1 G00 X4. Z0.1 (ABSOLUTE X and INCREMENTAL W) M00 G00 X2.2 W-3.1 G00 X4. Z0.1 (INCREMENTAL U and ABSOLUTE Z) M00 G00 U-1.8 Z-3. G00 X4. Z0.1 G28 M30 (=================================) O80032 (P.33=Linear Interpolation) (Incremental Absolute Programming) (Three examples N1, N2 & N3) (N1 is Absolute Programming) (N2 is Incremental Programming) (N3 is Absolute and Incremental) (---------------------------------) N1 (Absolute Programming) N11 G28 N12 T101 (O.D. TOOL x .031 TNR) N13 G00 X0.9106 Z0.1 N14 M00 (ABSOLUTE) N15 G97 S1200 M03 N16 G01 X1.5 Z-1. F0.006 N17 Z-3. N18 X2. N19 G00 Z0.1 (---------------------------------) N2 (Incremental Programming) N21 N22 G00 X0.9106 Z0.1 N23 M00 (Incremental using U and W) N24 G97 S1200 M03 N25 G01 U0.5894 W-1.1 F0.006 N26 W-2. N27 U0.5 N28 G00 Z0.1 N29 (---------------------------------) N3 (Abs. and Inc. Programming) N31 N34 G00 X0.9106 Z0.1 M00 (Absolute and Incremental) N33 G97 S1200 M03 N35 G01 X1.5 W-1.1 F0.006 N36 Z-3. N37 U0.5 N38 G00 Z0.1 N39 G28 N39 M30 (=================================) O80036 (P.36=Circular Interp. Example) (---------------------------------) (Absolute Programming) N1 G28 N2 T101 (O.D. TOOL x .031 TNR) N3 G50 S2800 N4 G97 S1200 M03 N5 G00 X1.4 Z0.1 N6 G01 Z0. F0.008 N7 X1.5 N8 G03 X2. Z-0.25 R0.25 ( or G03 X2. Z-0.25 I0. K-0.25) N9 G01 Z-1. N10 G02 X5. Z-2.5 R1.5 ( or G02 X5. Z-2.5 I1.5 K0.) N11 G01 X6. N12 G00 Z0.1 N13 G28 N14 M30 (=================================) O80042 (P.42=Linear G01 + Radius R) (Automatic corner rounding example) (1.Must be perpendicular to the) (previous move.) (2.When using R do not use I,K & A) (3.G71 & G72 wont do an R in a G01) (until last pass of the G71 & G72.) (4.G70 & G73 will do an R in a G01) (5.+ or - defines the direction of) (the axis your moving into.) (---------------------------------) (Radius using R in a G01) N1 G53 G00 X0. Z0. T0 N2 T101 (O.D. TOOL x.031 TNR) N3 G50 S3000 N4 G97 S3000 M03 N5 G54 G00 X0.3 Z0.1 N6 G96 S390 N7 G42 G01 Z0. F0.01 N8 G01 X0.5 R-0.05 (Corner Radius) N9 G01 Z-0.5 N10 G01 X0.75 R-0.05 (Corner Radius) N11 G01 Z-1. R0.05 (Corner Radius) N12 G01 X1.25 R-0.05 (Corner Radius) N13 G01 Z-1.5 N14 G40 G00 U0.01 Z0.1 N15 G53 G00 X0. Z0. T0 N16 M30 (=================================) O80043 (P.45=Linear G01 + Chamfer I,K) (Automatic 45 Deg. chamfer example) (1.Must be perpendicular to the) (previous move.) (2.When using I & K dont use A & R) (3.G71 & G72 wont do an I,K in G01) (until last pass of the G71 & G72.) (4.G70 & G73 will do an I,K in G01) (5.+ or - defines the direction of) (the axis your moving into.) (---------------------------------) (Chamfer using I,K in a G01) N1 G53 G00 X0. Z0. T0 N2 T101 (O.D. TOOL x .031 TNR) N3 G50 S3000 N4 G97 S3000 M03 N5 G54 G00 X0.3 Z0.1 N6 G96 S390 N7 G42 G01 Z0. F0.01 N8 G01 X0.5 K-0.05 (45 Deg Angle) N9 G01 Z-0.5 N10 G01 X0.75 K-0.05 (45 Deg Angle) N11 G01 Z-1. I0.05 (45 Deg Angle) N12 G01 X1.25 K-0.05 (45 Deg Angle) N13 G01 Z-1.5 N14 G40 G00 U0.01 Z0.1 N15 G53 G00 X0. Z0. T0 N16 M30 (=================================) O80044 (P.44=Linear G01 + Angle A) (Automatic chamfer angle example) (1.Must be perpendicular to the) (previous move.) (2.When using A, dont use I,K & R) (3.G71 & G72 wont do an A in G01) (until last pass of the G71 & G72.) (4.G70 & G73 will do an A in G01.) (5.A+ defines the angle CCW from) (3 Oclock, and A- defines angle CW) (from 3 Oclock.) (---------------------------------) (Linear G01 Chamfer 10 Degree) (Angle using A) N1 G53 G00 X0. Z0. T0 N2 T101 (O.D. TOOL x .031 TNR) N3 G50 S2800 N4 G97 S1490 M03 N5 G54 G00 X1.25 Z0.1 N6 G96 S390 N7 G42 G01 Z0. F0.01 N5 G01 X1.375 (Start point) N6 G01 X1.5 A170. (10 Deg. Angle) N7 Z-0.5 N8 G40 G00 U0.01 Z0.1 N9 G53 G00 X0. Z0. T0 N10 M30 (=================================) O80045 (P.45=Interpolate G01,G02,G03) (Do 1 pass of part geometry.) (---------------------------------) N11 G53 G00 X0. Z0. T0 N12 T101 (O.D. TOOL x .031 TNR) N13 G50 S2600 N14 G97 S2057 M03 N15 G54 G00 X0.65 Z0.1 N16 G96 S350 N17 G42 G01 Z0. F0.006 N18 X0.75 N19 X1.25 Z-0.25 N20 Z-1. N21 X1.75 Z-1.25 N22 X2.75 N23 X3. Z-1.5934 N24 Z-1.875 N25 G02 X3.25 Z-2. R0.125 N26 G01 X3.3 N27 G03 X3.5 Z-2.1 R0.1 N28 G01 Z-2.375 N29 G40 G00 U0.01 Z0.1 N30 G53 G00 X0. Z0. T0 N31 M30 (=================================) O80052 (P.52=Adding CC on a Radius) (Manually adding in Compensation) (on a programmed part RADIUS) (in between 90 Degree surfaces.) (N1 is FIRST EXAMPLE - with I&K) (manually adding C.C. in a Radius) (N2 is SECOND EXAMPLE - with R) (Manually Adding C.C. in a Radius) (---------------------------------) N100 (FIRST EXAMPLE with I&K) N101 G53 G00 X0. Z0. T0 N102 T101 (O.D. TOOL x.031 TNR) N103 G97 S1450 M03 N104 G54 G00 X0.91 Z0.1 N105 G01 Z0. F0.01 N106 X0.948 F0.006 N107 G03 X1.25 Z-0.151 I0. K-0.151 N108 G01 Z-0.921 N109 G02 X1.688 Z-1.13 I0.209 K0. N110 G01 X2.218 N111 G03 X3. Z-1.521 I0. K-0.391 N112 G01 Z-2.375 N113 G00 U0.01 Z1. N114 G53 G00 X0. Z0. T0 N115 M30 (=********************************) N200 (SECOND EXAMPLE with R) N201 G53 G00 X0. Z0. T0 N202 T101 (O.D. TOOL x.031 TNR) N203 G97 S1450 M03 N204 G54 G00 X0.91 Z0.1 N205 G01 Z0. F0.01 N206 X0.948 F0.006 N207 G03 X1.25 Z-0.151 R0.151 N208 G01 Z-0.921 N209 G02 X1.688 Z-1.13 R0.209 N210 G01 X2.218 N211 G03 X3. Z-1.521 R0.391 N212 G01 Z-2.375 N213 G00 U0.01 Z1. N214 G53 G00 X0. Z0. T0 N215 M30 (=================================) O80055 (P.55=Adding CC on a Chamfer) (Manually adding in Compensation) (on a programmed part CHAMFER) (in between 90 Degree surfaces.) (---------------------------------) N1 G53 G00 X0. Z0. T0 N2 T101 (O.D. TOOL x.031 TNR) N3 G97 S1450 M03 N4 G54 G00 X0.85 Z0.1 M08 N5 Z0. N6 G01 X-0.062 F0.007 N7 G00 X0.7134 Z0.02 N8 G01 Z0. F0.01 N9 X1.25 Z-0.2683 F0.005 N10 Z-1.0183 N11 X1.7134 Z-1.25 N12 X2.3634 N13 X3. Z-1.5683 N14 Z-2.375 N15 G00 U0.01 Z1. M09 N16 G53 G00 X0. Z0. T0 N17 M30 (=================================) O80072 (P.72=Incorrect Tool Nose Comp.) (An example of incorrectly) (canceling cutter compensation.) (---------------------------------) N1 G28 N2 T808 (BORING BAR .015 TNR) N3 G97 S2400 M03 N4 G54 G00 X0.49 Z0.1 N5 G41 G01 X0.5156 F0.02 N6 Z-0.05 F0.004 N7 X0.3438 Z-0.25 N8 Z-0.5 N9 X0.33 (This move needs to be at least double the TNR off the part.) N10 G40 G00 X0.25 N11 Z0.05 N12 G28 N13 M30 (=================================) O80075 (P.75=Tool Nose Comp. Example) (GENERAL TNC EXAMPLE) (T101 - O.D. ROUGH TOOL) (55 Deg.x.031 TNR, Tip Direction 3) (T202 - O.D. FINISH TOOL) (55 Deg.x.031 TNR, Tip Direction 3) (T303 -.O.D. GROOVE TOOL) (.250 Wide x .016 Corner Radius) (Tip direction 4) (---------------------------------) N101 (ROUGH O.D.) N102 G28 N103 T101 (55 Deg. TOOL x .031 TNR) N104 G50 S2500 N105 G97 S591 M03 N106 G54 G00 X2.1 Z0.1 M08 N107 G96 S325 N108 Z0.005 N109 G01 X-0.063 F0.01 N110 G00 X2.1 Z0.1 N111 G71 P112 Q124 U0.02 W0.005 D0.1 F0.012 N112 G42 G00 X0.55 Z0.1 N113 G01 Z0. F0.004 N114 X0.65 N115 X0.75 Z-0.05 N116 Z-0.75 N117 G02 X1.25 Z-1. R0.25 N118 G01 Z-1.5 N119 Z-1.72 X1. F0.006 N120 G01 Z-2.5 N121 G02 X1.25 Z-2.625 R0.125 N122 G01 Z-3.5 F0.004 N123 X2. Z-3.75 F0.008 N124 G40 G00 X2.1 N125 G97 S591 N126 M09 N127 G28 N128 M01 N201 (FINISH O.D.) N202 G28 N203 T202 (55 Deg. TOOL x .031 TNR) N204 G50 S2500 N205 G97 S1655 M03 N206 G54 G00 X0.75 Z0.1 M08 N207 G96 S325 N208 Z0. N209 G01 X-0.063 F0.01 N210 G00 X2.1 Z0.1 N211 G70 P112 Q124 N212 G97 S591 N213 M09 N214 G28 N215 M01 N301 (O.D. GROOVE) N302 G28 N303 T303 (O.D. GROOVE TOOL) (.250 Wide x .016 Corner Radius) N304 G50 S2500 N305 G97 S920 M03 N306 G54 G00 X1.35 Z0.1 M08 N307 G96 S325 N308 G00 Z-1.8 N309 G41 G01 X1.25 F0.02 N310 X1. F0.006 N311 Z-1.625 F0.003 N312 G03 X1.25 Z-1.5 R0.125 N313 G40 G01 X1.35 N314 G97 S920 N315 M09 N316 G28 N317 M30 (=================================) O80082 (P.82=G71 O.D. Type 1 Turn) (G71 Rough with tool 1 using TNC) (---------------------------------) N1 G28 (G71 ROUGHING TYPE I O.D.) N2 T101 (O.D. TOOL x .032 TNR) N3 G50 S3000 N4 G97 S450 M03 N5 G54 G00 X3.1 Z0.1 M08 N6 G96 S370 N7 Z0.005 N8 G01 X-0.062 F0.01 N9 G00 X3.1 Z0.1 N10 G71 P11 Q24 U0.01 W0.005 D0.125 F0.012 N11 G42 G00 X0.325 N12 G01 Z0. F0.01 N13 X0.425 N14 X0.625 Z-0.1 F0.005 N15 Z-0.375 N16 X0.75 N17 G03 X1. Z-0.5 R0.125 N18 G01 Z-1. N19 G02 X1.25 Z-1.125 R0.125 N20 G01 X1.825 N21 X2.125 Z-1.275 N22 Z-2.5 N23 X3. N24 G40 G00 X3.1 N25 G97 S450 M09 N26 G28 N27 M30 (=================================) O80084 (P.84=G71,G70 O.D. Type I Turn) (G71 Rough and G70 Finish with) (tool 1 using TNC.) (---------------------------------) G28 (G71 ROUGHING TYPE I O.D.) T101 (O.D. TOOL x .032 TNR) G50 S3000 G97 S450 M03 G54 G00 X3.1 Z0.1 M08 G96 S370 Z0. G01 X-0.062 F0.01 G00 X3.1 Z0.1 G71 P10 Q20 U0.01 W0.005 D0.125 F0.012 N10 G42 G00 X0.325 G01 Z0. F0.01 X0.425 X0.625 Z-0.1 F0.005 Z-0.375 X0.75 G03 X1. Z-0.5 R0.125 G01 Z-1. G02 X1.25 Z-1.125 R0.125 G01 X1.825 X2.125 Z-1.275 Z-2.5 X3. N20 G40 G00 X3.1 G70 P10 Q20 (G70 FINISHING O.D.) G97 S450 M09 G28 M30 (=================================) O80085 (P.85=G71,G70 O.D. Type I Turn) (G71 Rough and G70 Finish with) (2 tools using TNC.) (---------------------------------) N1 G28 (G71 TYPE I ROUGHING O.D.) N2 T101 (O.D. TOOL x.032 TNR) N3 G50 S3000 N4 G97 S450 M03 N5 G54 G00 X3.1 Z0.1 M08 N6 G96 S370 N7 Z0.005 N8 G01 X-0.062 F0.01 N9 G00 X3.1 Z0.1 N10 G71 P11 Q24 U0.01 W0.005 D0.125 F0.012 N11 G42 G00 X0.325 N12 G01 Z0. F0.01 N13 X0.425 N14 X0.625 Z-0.1 F0.005 N15 Z-0.375 N16 X0.75 N17 G03 X1. Z-0.5 R0.125 N18 G01 Z-1. F0.003 N19 G02 X1.25 Z-1.125 R0.125 N20 G01 X1.825 N21 X2.125 Z-1.275 N22 Z-2.5 F0.008 N23 X3. N24 G40 G00 X3.1 N25 G97 S450 M09 N26 G28 (G70 FINISHING O.D.) N27 G28 N28 T202 (O.D. TOOL x .032 TNR) N29 G50 S3000 N30 G97 S1950 M03 N31 G54 G00 X0.725 Z0.1 M08 N32 G96 S370 N33 Z0. N34 G01 X-0.062 F0.01 N35 G00 X3.1 Z0.1 N36 G70 P11 Q24 N37 G97 S450 M09 N38 G28 N39 M30 (=================================) O80088 (P.88=G71,G70 I.D. Type I Turn) (G71 Rough and G70 Finish, with) (2 tools using TNC.) (---------------------------------) (G71 TYPE I ROUGHING I.D.) N1 G53 G00 X0. Z0. T0 N2 T404 (BORING BAR x .032 TNR) N3 G50 S3000 N4 G97 S1780 M03 N5 G54 G00 X0.9 Z0.1 M08 N6 G96 S420 N7 G71 P8 Q18 U-0.01 W0.005 D0.12 F0.012 N8 G41 G00 X2.83 N9 G01 Z0. F0.02 N10 X2.73 F0.005 N11 G02 X2.63 Z-0.05 R0.05 N12 G01 Z-0.725 N13 G03 X2.43 Z-0.825 R0.1 N14 G01 X2.25 N15 G02 X1.25 Z-1.325 R0.5 N16 G01 Z-3.25 N17 G03 X0.75 Z-3.5 R0.25 N18 G01 G40 X0.7 N19 G70 P8 Q18 (G70 FINISH I.D.) N20 G97 S1780 M09 N21 G53 G00 X0. Z0. T0 N22 M30 (=================================) O80090 (P.90=G71,G70 O.D. Type II Turn) (G71 Rough and G70 Finish, with) (2 tools using TNC.) (---------------------------------) (G71 ROUGHING TYPE II O.D.) N101 G28 N102 T101 (Roughing Tool) N103 G50 S3000 N104 G97 S746 M03 N105 G54 G00 X2.1 Z0.1 N106 G96 S410 N107 G71 P108 Q113 U0.02 W0. D0.05 F0.01 N108 G00 X1.75 Z0.1 (A G71 Type II has moves in both X&Z in the P block.) N109 G01 Z-0.25 F0.006 N110 Z-1. X1. N111 X1.5 Z-1.5 N112 Z-2.25 N113 G01 X2.1 N114 G97 S746 M09 N115 G28 (G70 FINISHING O.D.) N116 G28 N117 T202 (Finishing Tool) N118 S3000 N119 G97 S690 M03 N120 G54 G00 X2.1 Z0.1 N121 G96 S380 N122 G70 P108 Q113 N123 G97 S690 M09 N124 G28 N125 M30 (=================================) O80096 (P.96=G72,G70 O.D. Facing) (G72 Rough and G70 Finish, with) (TNC using 2 tools.) (---------------------------------) N1 (G72 ROUGHING FACE) N2 G53 G00 X0. Z0. T0 N3 T101 (O.D. TOOL x .032 TNR) N4 G50 S3000 N5 G97 S450 M03 N6 G54 G00 X3.1 Z0.1 M08 N7 G96 S370 N8 G72 P9 Q18 U0.01 W0.01 D0.06 F0.012 N9 G41 G00 Z-1.6 N10 G01 X2. F0.008 N11 X1.4 Z-0.9 N12 X1. N13 Z-0.6 N14 G03 X0.8 Z-0.5 R0.1 N15 G01 Z-0.1 N16 X0.6 Z0. N17 X-0.062 N18 G40 G00 Z0.1 N19 G97 S450 M09 N20 G53 G00 X0. Z0. T0 N21 M01 N22 (G70 FINISHING FACE) N23 G53 G00 X0. Z0. T0 N24 T202 (O.D. TOOL x .015 TNR) N25 G50 S3000 N26 G97 S450 M03 N27 G54 G00 X3.1 Z0.1 M08 N28 G96 S370 N29 G70 P9 Q18 (G70 FINISH FACE) N30 G97 S450 M09 N31 G53 G00 X0. Z0. T0 N32 M30 (=================================) O80101 (P.101=G73,G70 O.D. Irregular) (G73 Rough and G70 Finish, with) (TNC using 2 tools.) (---------------------------------) (G73 ROUGH IRREGULAR STOCK O.D.) N101 G53 G00 X-6. Z-5. T0 N102 T101 (O.D. TOOL x .032 TNC) N103 G50 S3000 N104 G97 S450 M03 N105 G54 G00 X3.1 Z0.1 M08 N106 G96 S370 N107 G73 P108 Q121 U0.01 W0.005 I0.3 K0.15 D4 F0.012 N108 G42 G00 X0.325 N109 G01 Z0. F0.01 N110 X0.425 N111 X0.625 Z-0.1 F0.005 N112 Z-0.375 N113 X0.75 N114 G03 X1. Z-0.5 R0.125 N115 G01 Z-1. F0.003 N116 G02 X1.25 Z-1.125 R0.125 N117 G01 X1.825 N118 X2.125 Z-1.275 N119 Z-2.5 F0.008 N120 X3. N121 G40 G00 X3.1 N122 G70 P108 Q121 N123 G97 S450 M09 N124 G53 G00 X-6. Z-5. T0 N125 M30 (=================================) O80105 (P.105=G74 Single Face Grooving) (G74 Face Grooving Single Pass.) (Cycle to machine a .25 wide face) (groove with a .250 wide tool) (pecking every K0.1 to brake chip.) (---------------------------------) (G74 Face Grooving Single Pass) N1 G28 N2 T404 (.125 END FACE GROOVE TOOL) N3 G97 S1150 M03 N4 G54 G00 X1.5 Z0.1 M08 N5 G74 Z-0.375 K0.1 F0.005 N6 M09 N7 G28 N8 M30 (=================================) O80106 (P.106=G74 Multi Face Grooving) (G74 Face Grooving Multiple Pass.) (Cycle to machine a .500 wide face) (groove with a .250 wide tool) (pecking every K.05 to brake chip.) (---------------------------------) (G74 Face Grooving Multiple Pass) N1 G28 N2 T404 (.25 END FACE GROOVE TOOL) N3 G97 S1150 M03 N4 G54 G00 X1.25 Z0.1 M08 N5 G74 X0.75 Z-0.375 I0.2 K0.05 F0.005 N6 M09 N7 G28 N8 M30 (=================================) O80107 (P.107=G74 H.S. Peck Drilling) (G74 High Speed Peck Drilling.) (Drill to a depth of Z-0.525 with) (a peck every .1 that pulls back) (the amount of Setting 22 after) (each peck.) (---------------------------------) (G74 High Speed Peck Drilling) N1 G28 N2 T404 (1/2 DIA. DRILL) N3 G97 S2445 M03 N4 G54 G00 X0. Z0.1 M08 N5 G74 Z-0.525 K0.1 F0.006 N6 M09 N7 G28 N8 M30 (=================================) O80109 (P.109=G75 Single O.D. Grooving) (G75 OD/ID Single Pass Grooving.) (Cycle to machine a .25 wide O.D.) (groove with a .250 wide tool) (pecking every I.05 to brake chip.) (---------------------------------) (G75 O.D./I.D. Single Pass) (Grooving Cycle) N1 G28 N2 T505 (.25 WIDE O.D. GROOVE TOOL) N3 G97 S960 M03 N4 G54 G00 X2.1 Z0.1 M08 N5 Z-0.75 N6 G75 X1.75 I0.05 F0.005 N7 M09 N8 G28 N9 M30 (=================================) O80110 (P.110=G75 Multi O.D. Grooving) (G75 OD/ID Multiple Pass Grooving.) (Cycle to Machine a 1.0 Wide O.D.) (groove with a .250 wide tool) (pecking every I.05 to brake chip.) (---------------------------------) (G75 O.D./I.D. Multiple Pass) (Grooving Cycle) N1 G28 N2 T505 (.25 WIDE O.D. GROOVE TOOL) N3 G97 S960 M03 N4 G54 G00 X2.1 Z0.1 M08 N5 Z-0.75 N6 G75 X1.75 Z-1.5 I0.05 K0.2 F0.005 N7 M09 N8 G28 N9 M30 (=================================) O80113 (P.113=G76 Threading Cycle) (G76 O.D./I.D. Multiple Pass) (Threading Cycle.) (This Cycle is to Machine a 3/4-16) (O.D. Thread.) (---------------------------------) (G76 3/4-16 O.D. Multiple Pass) (Threading Cycle) N10 G28 N20 T606 (O.D. THREADING TOOL) N30 G97 S720 M03 N40 G54 G00 X0.85 Z1. M08 N50 Z0.2 N60 G76 X0.674 Z-1.25 K0.0383 D0.0122 F0.0625 N70 M09 N80 G28 N90 M30 (=================================) O80119 (P.119=G81 Drilling) (G81 Drill to Z Depth, Rapid out) (---------------------------------) N1 G28 N2 T101 (1/2 DIA. DRILL) N3 G97 S1450 M03 N4 G54 G00 X0. Z1. M08 N5 G82 Z-0.625 R0.1 F0.005 N6 G80 G00 Z1. M09 N7 G28 N8 M30 (=================================) O80120 (P.120=G82 Spot Drill) (G82 Spot Drill with Dwell at) (Z Depth) (P=Dwell Time at Z Depth) (P1.5 = 1 1/2 Seconds) (---------------------------------) N1 G28 N2 T202 (1/2 DIA. FLAT BOTTOM TOOL) N3 G97 S1450 M03 N4 G54 G00 X0. Z1. M08 N5 G82 Z-0.625 P0.5 R0.1 F0.005 N6 G80 G00 Z1. M09 N7 G28 N8 M30 (=================================) O80121 (P.121=G83 Q Peck Drilling) (G83 Peck Drilling using Q) (Q=Equal Equal Peck Amount) (---------------------------------) N1 G28 N2 T303 (1/2 DIA. DRILL) N3 G97 S1450 M03 N4 G54 G00 X0. Z1. M08 N5 G83 Z-1.5 Q0.2 R0.1 F0.005 N6 G80 G00 Z1. M09 N7 G28 N8 M30 (=================================) O80122 (P.122=G83 I,J,K Peck Drilling) (G83 Peck Drill using I,J,K) (I=Amount of First Peck Depth) (J=Reduced Peck Depth Amount) (K=Minimum Peck Depth Amount) (---------------------------------) N1 G28 N2 T303 (1/2 DIA. DRILL) N3 G97 S1450 M03 N4 G54 G00 X0. Z1. M08 N5 G83 Z-1.5 I0.5 J0.1 K0.2 R0.1 F0.005 N6 G80 G00 Z1. M09 N7 G28 N8 M30 (=================================) O80123 (P.123=G84 Tapping) (The G184 will turn on the spindle) (---------------------------------) N1 G28 N2 T404 (3/8-16 TAP) N3 G97 S650 M05 N4 G54 G00 X0. Z1. M08 N5 G84 Z-0.75 R0.2 F0.0625 N6 G80 G00 Z1. M09 N7 G28 N8 M30 (=================================) O80124 (P.124=G184 Reverse Tapping) (The G184 will turn on the spindle) (---------------------------------) N1 G28 N2 T404 (9/16-12 LEFT-HANDED TAP) N3 G97 S650 M05 N4 G54 G00 X0. Z1. M08 N5 G184 Z-0.625 R0.2 F0.08333 N6 G80 G00 Z1. M09 N7 G28 N8 M30 (=================================) O80125 (P.125=G85 Bore in*Bore Out) (G85 will Bore In, Bore Out) (---------------------------------) N1 G28 N2 T505 (BORING BAR) N3 G97 S1820 M03 N4 G54 G00 X0.625 Z1. M08 N5 G85 Z-0.5 R0.1 F0.005 N6 G80 G00 Z1. M09 N7 G28 N8 M30 (=================================) O80126 (P.126=G86 Bore*Stop*Rapid Out) (G86 will Bore In, Stop, Rapid Out) (---------------------------------) N1 G28 N2 T606 (BORING BAR) N3 G97 S1820 M03 N4 G54 G00 X0.325 Z1. M08 N5 G86 Z-0.55 R0.1 F0.005 N6 G80 G00 Z1. M09 N7 G28 N8 M30 (=================================) O80127 (P.127=G87 Bore*Stop*Manual) (G87 will Bore In, Stop, then) (Manual Handle Out of Bore.) (---------------------------------) N1 G28 N2 T707 (BORING BAR) N3 G97 S1820 M03 N4 G54 G00 X0.25 Z1. M08 N5 G87 Z-0.625 R0.1 F0.005 N6 G80 G00 Z1. M09 N7 G28 N8 M30 (=================================) O80128 (P.128=G88 Bore*Dwell*Manual) (G88 will Bore In, Dwell, then) (Manual Handle Out of Bore.) (---------------------------------) N1 G28 N2 T808 (BORING BAR) N3 G97 S1820 M03 N4 G54 G00 X0.875 Z1. M08 N5 G88 Z-0.5 P0.5 R0.1 F0.005 N6 G80 G00 Z1. M09 N7 G28 N8 M30 (=================================) O80129 (P.129=G89 Bore*Dwell*Bore Out) (G89 will Bore In, Dwell, Bore Out) (---------------------------------) N1 G28 N2 T909 (BORING BAR) N3 G97 S2903 M03 N4 G54 G00 X0.25 Z1. M08 N5 G89 Z-0.625 P0.5 R0.1 F0.005 N6 G80 G00 Z1. M09 N7 G28 N8 M30 (=================================) O80131 (P.131=G90 Modal Turning) (with TNC Example) (---------------------------------) N11 G28 N12 T101 (O.D. TURNING TOOL) N13 G50 S3000 N14 G97 S480 M03 N15 G54 G00 X1.85 Z1. M08 N16 G96 S390 N17 Z0.1 N18 G90 G42 X1.65 Z-0.6495 I-0.375 F0.006 N19 X1.55 N20 X1.45 N21 X1.35 N22 X1.25 N23 G40 G00 X3.1 Z1. M09 N24 M05 N25 G28 N26 M30 (=================================) O80133 (P.133=G92 Modal Threading) (---------------------------------) N10 (1.0-12UN Thread) N11 G28 N12 T404 (O.D. THREADING TOOL) N13 G97 S825 M03 N14 G54 G00 X1.1 Z1. M08 N15 Z0.25 N16 G92 X0.98 Z-1.05 F0.08333 M23 N17 X0.96 N18 X0.94 N19 X0.935 N20 X0.93 N21 X0.925 N22 X0.9225 N23 X0.92 N24 X0.9175 N25 X0.9155 N26 X0.915 N27 X0.9148 N28 G00 X1.1 Z1. M09 N29 M05 N30 G28 N31 M30 (=================================) O80135 (P.135=G94 Modal End Facing) (with TNC Example) (---------------------------------) N11 G28 N12 T101 (O.D. FACING TOOL) N13 G50 S3000 N14 G97 S481 M03 N15 G54 G00 X3.1 Z1. M08 N16 G96 S390 N17 Z0.1 N18 G94 G41 X1. Z-0.3 K-0.5774 F0.01 N19 Z-0.4 N20 Z-0.5 N21 Z-0.6 N22 Z-0.69 N23 Z-0.7 N24 G40 G00 X3.1 Z1. M09 N25 M05 N26 G28 N27 M30 (=================================) O81000 (vvvvvv DEMO PROGRAMS vvvvvvv) (=================================) O81003 (Lathe Sim. Demo Program #1) (---------------------------------) G28 T101 G50 S2500 G96 S250 M03 G00 X3.35 Z0.005 M08 G01 X-0.075 F0.01 G00 Z0.05 X3.35 Z0 G01 X-0.075 F0.002 G00 Z0.175 X3.35 G71 P5 Q10 D0.025 U0.005 W0.002 F0.01 N5 G00 X1.3138 Z0.152 G01 G42 Z0.052 X1.4138 X1.65 Z-0.15 Z-0.8075 X3.07 X3.17 Z-0.8575 Z-1.0575 X3.35 N10 G40 X3.4 G00 Z-1. G00 X3.35 Z0.175 G70 P5 Q10 F0.002 G80 M09 G28 T202 G96 S175 M03 G00 X0 Z0.05 M08 G83 Z-1.3224 R0.05 Q0.3125 F0.008 G80 M09 G28 T303 G96 S200 M03 G00 X0.75 Z0.05 M08 G71 P15 Q20 D0.01 U-0.005 W0.002 F0.005 N15 G01 X1.3781 Z-0.41 X1.187 Z-0.77 X0.75 Z-1.0575 N20 X0.72 G70 P15 Q20 F0.002 G80 M09 G28 T404 G96 S100 M03 G00 X1.92 Z-0.7575 M08 G74 Z-0.865 K0.005 X1.895 I0.005 F0.001 G00 X3.35 Z0 M09 G28 M30 (=================================) O81004 (Lathe Sim. Demo Program #2) (1018 Material 3.0 Dia.x 5.0 Long) (Hold in bored soft jaws of a) (3-jaw chuck) (---------------------------------) (ROUGH TURN O.D.) G28 T101 (CNMG 432) G50 S2200 G97 S837 M03 G50 S2200 G54 G00 X3.1 Z0.005 M08 G96 S680 G01 X-0.0624 F0.007 / G00 X3. Z0.05 G71 P101 Q102 U0.02 W0.005 D0.14 F0.014 N101 G00 X0.7453 G01 Z0. G03 X0.8253 Z-0.0231 K-0.0463 G01 X0.9826 Z-0.1593 G03 X0.995 Z-0.1824 I-0.04 K-0.0231 G01 Z-1. X1.0676 G03 X1.25 Z-1.0912 K-0.0912 G01 Z-1.5962 G02 X1.3076 Z-1.625 I0.0288 G01 X1.6252 G03 X1.6905 Z-1.6385 K-0.0462 G01 X1.9729 Z-1.7797 G03 X2. Z-1.8124 I-0.0327 K-0.0327 G01 Z-2.4341 G02 X2.0071 Z-2.4479 I0.0288 X2.3277 Z-2.6334 I0.5121 K0.2806 G03 X2.75 Z-3.0574 I-0.32 K-0.424 G01 Z-3.4183 X3.0411 Z-3.5638 N102 G00 X3.0411 Z0.1 G97 S854 G28 M01 (ROUGH O.D. RADIUS) T202 (DNMG 432) G50 S2200 G97 S1728 M03 G54 G00 X2.1 Z-1.8 M08 Z-1.8477 G01 X2.02 F0.01 G96 S950 Z-1.8646 G03 X1.9946 Z-1.921 I-0.1312 G02 X2.3797 Z-2.6398 I0.5183 K-0.2464 G00 X3. Z0.1 G97 S1209 G28 M01 (1.0-12 O.D. THREAD) T303 (TOP NOTCH O.D. THREAD TOOL) G97 S1400 M03 G54 G00 X1.2 Z0.2 M08 G76 X0.893 Z-0.95 K0.065 I-0.025 D0.02 F0.08333 G28 M01 (FINISH O.D.) T202 (DNMG 432) G50 S2400 G97 S2000 M03 G55 G00 X1.2 Z0 M08 G96 S1100 G01 X-0.0312 F0.006 G00 X0.7453 Z0.02 G01 Z0 G03 X0.8253 Z-0.0231 K-0.0462 F0.0045 G01 X0.9826 Z-0.1593 G03 X0.995 Z-0.1824 I-0.04 K-0.0231 G01 Z-1. X1.0676 G03 X1.25 Z-1.0912 K-0.0912 G01 Z-1.5962 G02 X1.3076 Z-1.625 I0.0288 G01 X1.6252 G03 X1.6905 Z-1.6385 K-0.0462 G01 X1.9729 Z-1.7797 G03 X2. Z-1.8124 I-0.0327 K-0.0327 G01 Z-1.8646 G03 X1.9765 Z-1.9167 I-0.1212 G02 X2.3277 Z-2.6334 I0.5274 K-0.2507 G03 X2.75 Z-3.0574 I-0.32 K-0.424 G01 Z-3.4183 X3.0757 Z-3.5811 G97 S1129 G28 M01 (1.0-12 O.D. THREAD) T303 (TOP NOTCH O.D. THREAD TOOL) G97 S1400 M03 G55 G00 X1.2 Z0.2 M08 G92 X0.892 Z-0.95 F0.08333 G28 M01 (SPOT DRILL) T505 (5/8 HSS SPOT DRILL) G97 S1000 M03 G54 G00 X0 Z0.5 M08 G81 Z-0.25 R0.03 F0.002 G80 G00 Z0 G28 M01 (DRILL) T606 (27/64 HSS DRILL) G97 S1200 M03 G55 G00 X0 Z0.5 M08 G83 Z-1.2 Q0.25 R0.03 F0.004 G80 G00 Z0 G28 M05 M01 (TAP) T707 (1/2-13 SPIRAL FLUTE TAP) G97 S500 G55 G00 X0 Z0.5 M08 G84 Z-0.85 R0.2 F0.0769 G80 M09 G28 M30 (=================================) %