Service Fremgangsmåter HPC-300 – TSC-300 – ekstra kjølevæske – filter – Installasjon – AD0111
Last updated: 11/05/2020

HPC-300 – TSC-300 – ekstra kjølevæske– filter – installasjon

AD0111

Gjelder maskiner produsert fra: Januar 1998

Forord

Denne fremgangsmåten forteller deg hvordan du installerer et ekstra Kjølefilter (AF)-system. Dette #2 bag-type filtersystemet fjerner forurensning og små partikler fra kjølevæsken før de går gjennom kjølevæsken pumpen igjen.

Denne fremgangsmåten forteller deg hvordan du kobler AF til disse kjølevæskesystemene:

  • standard kjølevæske pumpe [1]
  • høytrykks kjølevæske (HPC)/Through-Spindle kjølevæske (TSC) 300 pumpe [2] med et sekundært filter
  • HPC/TSC 300/1K med en auto-Clean-pumpe [3]

Machine Compatibility:

All machines excluding tool room mills and lathes.

This document applies to the following service kit:

  • KIT PN: 93-1000284, AUXILIARY FILTER KIT

Prerequisites:

Do not apply thread sealant to the hose connections. This makes the hose difficult to remove.

 Note: The illustrations in this procedure show the installed configuration.

Standard Coolant Pump - Installation

1

If the machine has a standard coolant pump:

  • Disconnect the coolant supply hose [1], from the pump outlet [2].
  • Connect the lower supply hose [3] to the coolant supply hose [1].
  • Connect the upper AF hose [4] to the coolant pump outlet [2].
  • Close the machine doors and windows.

 Note: Coolant can splash in the machine.

  • Start the coolant pump.
  • While the coolant pump is on, open the AF lid.

 Note: This pushes the air out of the AF.

  • Close the lid when the AF is full.

HPC/TSC-300 With Sencondary Filter - Installation

If the machine has a HPC/TSC 300 pump with a secondary filter:

  • Remove the coolant return loop [1].
  • Install the coolant hose adapter [A] to the 3/4" NPT port.
  • Connect the upper AF hose [2] to the coolant hose adapter.
  • Connect the 12" (30 cm) pump hose [B] to the 1/2" NPT port in the pump stand.
  • Attach the lower AF hose [3] to the 12" (30 cm) hose [B].
  • Close the machine doors and windows.

 Note: Coolant can splash in the machine.

  • Start the coolant pump.
  • Remove the AF lid while the coolant pump is on.
  • Use the wash gun to fill the AF with the coolant.
    Note: Becareful Coolant can splash at you when using the wash gun.

 Note: This pushes the air out of the AF.

  • Install the lid when the AF is full.

HPC/TSC-300/1K with Auto Clean - Installation

If the machine has HPC/TSC 300/1K and an Auto-Clean pump:

  • Remove the coolant return loop [1].
  • Connect the lower AF hose [3] to the swivel fitting on the outlet pipe.
  • Connect the upper AF hose [2] to the stand pipe [4].
  • Close the machine doors and windows.

 Note: Coolant can splash in the machine.

  • Start the coolant pump.
  • Remove the AF lid while the coolant pump is on.
  • Use the wash gun to fill the AF with the coolant.
     Note: Becareful Coolant can splash at you when using the wash gun.

 Note: This pushes the air out of the AF.

  • Install the lid when the AF is full.

Verification

Operate the standard coolant pump for (5) minutes. Check for leaks.

For maintenance information, refer to Auxiliary Filter - Bag Filter - Replacement.

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