9 - Lathe - Control Icons

Setup

Setup mode is locked; the control is in Run mode. Most machine functions are disabled or limited while the machine doors are open.

Setup

Setup mode is unlocked; the control is in Setup mode. Most machine functions are available, but may be limited while the machine doors are open.

Bar Feeder is Not Aligned

This icon appears when the bar feeder is enabled and out of position. Make sure the bar feeder is aligned with the feeding hole.

Bar Feeder Cover is Open

This icon appears when the bar feeder is enabled and the bar feeder cover is open

Bar Feeder is Out of Bars

This icon appears when the bar feeder has run out of the bars.

Cycle Door

The door must be cycled at least once to ensure that the door sensor is working. This icon appears after [POWER UP] If the user has not yet cycled the door.

Door Open

Warning, door is open.

Light Curtain Breach

This icon appears when the machine is idle and the light curtain is triggered. It also appears when a program is running and the light curtain is running. This icon disappears when the obstacle is removed from the light curtain line of sight.

Light Curtain Hold

This icon appears when a program is running and the light curtain is triggered. This icon will clear the next time [CYCLE START] is pressed.

Running

The machine is running a program.

Jog

An axis is jogging at the current jog rate.

Jog Warning

This icon appears when setting 53, Jog W/O Zero Return, is set to ON and the machine is in handle jog mode.

Note: Setting 53, Jog W/O Zero Return, is set to ON automatically if APL hardware is installed and the machine has not been zeroed.

APL Mode

This icon appears when the machine is in APL Mode.

Power Saving

The power-saving servos-off feature is active. Setting 216, SERVO AND HYDRAULIC SHUTOFF, designates the time period allowed before this feature activates. Press a key to activate the servos.

Jog

This icon appears while the control returns to the workpiece during a run-stop-jog-continue operation.

Jog

You have pressed [FEED HOLD] during the return portion of a run-stop-jog-continue operation.

Jog

This icon prompts you to jog away during a run-stop-jog-continue operation.

Feed Hold

The machine is in feed hold. Axis motion has stopped, but the spindle continues to turn.

Feed

The machine is executing a cutting move.

Rapid

The machine is executing a non-cutting axis move (G00) at the fastest possible rate. Overrides can affect the actual rate.

Dwell

The machine is executing a dwell (G04) command.

Singbk Stop

SINGLE BLOCK mode is active, and the control needs a command to continue.

Door Hold

Machine motion has stopped because of door rules.

Restricted Zone

A current axis position is in the restricted zone.

Remote Jog

The optional remote jog handle is active.

Low Gearbox Oil Flow

The icon appears when low gearbox oil flow persists for 1 minute.

Low Gearbox Oil

The control detected a low gearbox oil level.

Note: The control only monitors the gearbox oil level condition at power-on. Once the gearbox low oil condition is detected, the icon will clear on the nec=xt power on when a normal level condition is detected.

Dirty HPC/HPFC Filter

Clean the High-Pressure Coolant or High-Pressure Flood Coolant filter.

Low Coolant Concentrate

Fill the concentrate reservoir for the coolant refill system.

Low Lube

The spindle lubrication oil system detected a low oil condition, or the axis ball screw lubrication system detected a low grease or low pressure condition.

Low Oil

The rotary brake oil level is low.

Residual Pressure

Before a lubrication cycle the system detected residual pressure from the grease pressure sensor. This can be caused by an obstruction in the axes grease lubrication system.

HPU Oil Low

The HPU oil level is low. The HPU oil level is low. Check the oil level and add the recommended oil for the machine.

HPU Oil Temperature (Warning)

The oil temperature is too high to reliably operate the HPU.

Mist Filter

Clean the mist extractor.

Low Coolant (Warning)

Coolant level is low.

Low Air Flow

Inch Mode - Air flow is not sufficient for correct machine operation.

Low Air Flow

Metric Mode - Air flow is not sufficient for correct machine operation.

Spindle

When you press [HANDLE SPINDLE], the jog handle varies the spindle override percentage.

Feed

When you press [HANDLE FEED], the jog handle varies the feed rate override percentage.

Handle Scroll

When you press [HANDLE SCROLL], the jog handle scrolls through the text.

Mirroring

Secondary spindle swap with Z-Axis mirroring active.

Mirroring

Mirroring mode is active. Either G101 is programmed or Setting 45, 46, 47, 48, 80, or 250 (mirror image of axis X, Y, Z, A, B, or C) is set to ON.

Chuck Unclamp I.D.

The chuck is unclamped.

Note: This icon is used when Setting 282, Main Spindle Chuck Clamping, is set to I.D.

Chuck Unclamp O.D.

The chuck is unclamped.

Note: This icon is used when Setting 282, Main Spindle Chuck Clamping, is set to O.D.

C-Axis Engaged

The C-Axis is engaged.

Spindle Fan Failed

This icon appears when the spindle fan stops operating.

Electronics Overheat (Warning)

This icon appears when the control has detected cabinet temperatures are approaching levels that are potentially dangerous to the electronics. If the temperature reaches or exceeds this recommended level alarm 253 ELECTRONICS OVERHEAT will be generated. Inspect the cabinet for clogged air filters and correctly operating fans.

Electronics Overheat (Alarm)

This icon appears when the electronics remains in the overheat state for too long. The machine will not operate until the condition is corrected. Inspect the cabinet for clogged air filters and correctly operating fans.

Transformer Overheat (Warning)

This icon appears when the transformer is detected to be overheated for more than 1 second.

Transformer Overheat (Alarm)

This icon appears when the transformer remains in the overheat state for too long. The machine will not operate until the condition is corrected.

Low Voltage (Warning)

The PFDM detects low incoming voltage. If the condition continues, the machine cannot continue operation.

Low Voltage (Alarm)

The Power Fault Detect Module (PDFM) detects incoming voltage that is too low to operate. The machine will not operate until the condition is corrected.

High Voltage (Warning)

The PFDM detects incoming voltage above a set limit, but still within operating parameters. Correct the condition to prevent damage to machine components.

High Voltage (Alarm)

The PFDM detects incoming voltage that is too high to operate and could cause damage to the machine. The machine will not operate until the condition is corrected.

Surge Protector Fault Detected

Indicates a Surge Protector Fault has been detected. This icon is active until the fault has been cleared.

Warning: If continuing to use the machine in this state. The electronics are capable of being damaged due to any electrical surge.

Robot Battery is Low

Robot Battery is Low. Please replace the pulse coder batteries as soon as possible. Do NOT turn off the robot, otherwise it may require remastering. Reference 9156.062 ROBOT COMMAND FAILED SRVO-062 BZAL alarm in service documentation for more information.

Low Air (Warning)

The air pressure to the machine is too low to reliably operate pneumatic systems. Correct this condition to prevent damage to or incorrect operation of pneumatic systems.

Low Air (Alarm)

The air pressure to the machine is too low to operate pneumatic systems. The machine will not operate until the condition is corrected. You may need a higher-capacity air compressor.

High Air (Warning)

The air pressure to the machine is too high to reliably operate pneumatic systems. Correct this condition to prevent damage to or incorrect operation of pneumatic systems. You may need to install a regulator at the machine’s air input.

High Air (Alarm)

The air pressure to the machine is too high to operate pneumatic systems. The machine will not operate until the condition is corrected. You may need to install a regulator at the machine’s air input.