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HFL-3015-3 Install Guide

PRE-INSTALLATION [GUIDE]

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HFL-3015-3 Install Guide

    CNY ONLY
 
Haas Fiber Laser Cutting Machine, 3 kW

  • STEP-BY-STEP GUIDE
  • Layout Drawing
  • Lifting Instructions
  • Air / Electrical / Shipping
  • Additional Resources

Pre-Installation Checklist

Download the Pre-Installation Checklist for Print

Introduction


Your machine installation is easier and faster if the installation site is correctly prepared. Gather this information:

  • Make sure that your floor is correct for the machine. Refer to the “Placement and Preparation” section in this document for more information.
    • If you must pour a new foundation, make sure that you have sufficient time for the concrete to reach 28-day strength.
  • Clear the installation location. Make a clear path to bring the machine to the location.
  • Make sure that you have the correct electrical wiring and air conduit to the machine location.
  • Schedule the installation date and time. Tell your HFO so they can send a technician.
  • If you have questions about this procedure, contact your HFO for more information.

Click here to view the step-by-step installation procedure guide of your machine.

STEP-BY-STEP INSTALLATION GUIDE

Placement and Preparation


☑
Foundation

You must put your machine on a solid and stable concrete foundation. The standard 6" (150 mm) concrete floor in industrial buildings is usually sufficient. 

Refer to these specifications:

  • The concrete must be poured directly on the grade.
  • The concrete must be 3500 psi (240 bar) at 28-day strength.
  • The concrete aggregate must be 1" (25 mm) mix.
  • The steel reinforcement must be 40 ksi (2700 bar) tensile strength.
  • The excavation must be cut near flat ground. Remove any loose material in the excavation. This prevents settling.
  • Follow all local building codes and regulations.
  • Continuous slab – DO NOT place machines across expansion joints or cracks.

☑ Anchoring

For best cutting performance, Haas recommends anchoring your machine. 

Available Anchoring Kits:

HFL-3015: 93-1001344
HFL-1313: 93-1001358

Machine anchor kits are available from your HFO. These kits do not meet building, seismic, or stationary equipment installation specifications. Contact a specialist if you need to meet these specifications.

  • Click here for the anchoring instructions and anchor footprint. 

☑ Machine Placement

You can use a forklift, roller dolly, or an overhead crane to move your machine. Be sure to use a lifting device with sufficient capacity.

Refer to this list when you plan your machine placement:

  • Put the machine onto a continuous concrete slab.
  • The leveling feet of the machine must be at least 12" (300 mm) from the edge of the concrete slab.
  • Isolate the machine from vibration from other machines or other sources.
  • Do not put the machine on inappropriate surfaces. This includes asphalt, brick, wood, or dirt.
  • If you plan to put the machine on a floor other than the ground level, consult with a structural expert.

You must have access to the control cabinet for safety and regular operations. Make sure you have a space of 3' (1 m) between the control cabinet and any structures.

Your HFO service technician completes the final leveling procedure.

☑ Optional Component Location

Make sure the machine location has sufficient space for optional components, such as:

  • Main Power Transformer – You must have space to remove and install the transformer.
  • Voltage Regulator – You must have space all around the regulator and especially the rear to access the power switch.
  • Servo Transformer – You must have space to remove and install the transformer.
  • Water Chiller – You must have space all around the chiller for ventilation and maintenance.
  • Laser Power Source Cabinet – You must have space all around the cabinet for ventilation and maintenance.
  • Electrical Enclosure (HFL-1313 models) – You must have space in front of and behind the enclosure for maintenance.
  • Dust Collector – You must have space around three sides of the dust collector for maintenance access. 

 

Layout Drawing

Download Machine Layout Drawing (PDF)

Lifting Instructions 

Read these instructions in their entirety before attempting to lift the machine.

WARNING:
IT IS IMPERATIVE THAT PREPARATION AND LIFTING OF THE MACHINE BE PERFORMED BY PROFESSIONAL RIGGERS. THESE INSTRUCTIONS ARE FOR REFERENCE PURPOSES ONLY.

Refer to the lifting placard on the machine to locate all critical lifting points.

Specialized equipment is necessary to ensure that the machine is secure and level during lifting. When lifting the machine, slowly lift until all chains are taut, then lift the machine, making sure it stays balanced. Remove lifting brackets and hardware, if installed, before machine operation, unless otherwise noted. It is the customer’s responsibility to supply all chains and spreader bars required to properly lift the machine. Contact your local HFO for more information. Retain any supplied lifting brackets and hardware, and store them in a safe place for future use. Use only Haas-supplied lifting hardware, if required.

Refer to the lifting placard on the machine for model-specific lifting information. Attach the lifting bracket, if required, and chains as shown. Make sure that the chains do not contact the sheet metal enclosure or electrical cables. Note the use of spreader bars and lumber. Haas Automation, Inc., does not provide spreader bars or lumber.

Air Requirements | Electrical Specs | Shipping Dims

Air Requirements

S.A.E

Metric

Air Required

230 psi, 53 cfm

1.58 MPa, 1.5 m3/min

Inline Air Hose

0.472" OD

12 mm OD

Air Pressure Min

100 psi

6.9 bar

Electrical Specifications

208VAC Incoming

380 VAC Incoming

Machine

208VAC, 60Hz, 3 Phase, 90 A

380VAC, 60Hz, 3 Phase, 49 A

Main Transformer

208VAC, 60Hz, 3 Phase, 90 A

Not Required

Voltage Regulator

380VAC, 60Hz, 3 Phase, 76 A

380VAC, 60Hz, 3 Phase, 76 A

Servo Transformer

380VAC, 60Hz, 3 Phase, 15 A

380VAC, 60Hz, 3 Phase, 15 A

Water Chiller

380VAC, 60Hz, 3 Phase, 17 A

380VAC, 60Hz, 3 Phase, 17 A

Laser Power Source

380VAC, 60Hz, 3 Phase, 22 A

380VAC, 60Hz, 3 Phase, 22 A

Dust Collector

380VAC, 60Hz, 3 Phase, 11 A

380VAC, 60Hz, 3 Phase, 11 A

208VAC Operation with Included Main Transformer

380VAC Operation Does Not Require Main Transformer

Dimensions – Shipping

S.A.E

Metric

Machine + Pallet Station

217.3" x 90.6" x 87.4"

5520 x 2300 x 2220 mm

Dust Collector

64.6" x 57.9" x 123.6"

1640 x 1470 x 3140 mm

Accessories Pallet

59.8" x 90.6" x 59.1"

1520 x 2300 x 1500 mm

Air Requirements for Haas Lasers

Your machine must have a clean, dry air supply at a minimum pressure and volume to operate correctly. Refer to the table below.

  • For the location of the air inlet, refer to the Machine Layout Drawing located at http://haascnc.com.

Chiller Water

HFL Series Fiber Cutting Lasers are equipped with a water chiller to regulate the temperature of the laser source and laser cutting head.

Caution: Do not use tap water in chiller. The mineral composition can cause damage to the internal circuitry of the chiller, laser power source, and laser cutting head. Make sure to use deionized, distilled, or purified water only.

Note: Be sure to maintain your water tank to acceptable levels. Improperly maintained water levels can allow machine components to overheat. 

Electrical Requirements for Haas Lasers


General

  • The electrical power must meet the applicable safety codes and ordinances.
  • An authorized electrician must make the connection from the main breaker to the machine.
  • Refer to the Machine Layout Drawing for the location of the machine’s electrical input.

Ground

  • The ground wire is required for operator safety and correct operation.
  • A separate ground wire must be connected to the chassis of the machine. 
  • The ground wire must be supplied back to the service panel that is powering the machine.
  • Do not use a conduit as a ground wire.
  • Do not use a cold-water pipe or ground rod to supply the machine ground buss.

Wire Size

  • The wire size requirements depend on your wire lengths. Refer to your local electrical codes.

Service Breaker

  • Make sure the circuit breaker that connects to the machine meets with the Haas Specification. Refer to the “Full Load Amps” column in the “Electrical Specification” table above.
  • Use the next larger-size industrial-grade breaker that meets your local codes and regulations.

Additional Resources

  • Anchoring Instructions
  • Video Library
  • Operator’s Manual
  • Service

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