CAUTION: Only authorized and trained personnel may operate this equipment. You must always act in accordance with the Operator's manual, safety decals, safety procedures, and instructions for safe machine operation. Untrained personnel present a hazard to themselves and the machine

IMPORTANT: Do not operate this machine until you have read all warnings, cautions, and instructions

The work area must be adequately illuminated to allow clear view and safe operation of the machine. This includes the operator work area and all areas of the machine that might be accessed during maintenance or cleaning. Adequate illumination is the responsibility of the user.

Cutting tools, workholding, workpiece and coolant are beyond the scope and control of Haas Automation, Inc. Each of these has potential hazards associated with it (sharp edges, heavy lifting considerations, chemical composition, etc) and it is the responsibility of the user to take appropriate action (PPE, training, etc).

Cleaning of the machine is required during normal use and prior to maintenance or repair. 

This operator’s manual is intended as a reference guide and is not to be the sole source of training. Complete operator training is available from the authorized Haas distributor.

Operation of this machine consists of the following:

1. Machine Setup
   • Machine setup is done to initially set up the tools, feeds, speeds, and fixtures required to perform machining functions later referred to as machine operation. 
2. Machine operating 
   • Machine must be operated by qualified operators
3. Operator loading and unloading of materials (parts)
   • Parts loading and unloading is what precedes and follows an automatic operation. This must be done with the doors open and all machine automatic motion is stopped when the door is open.
4. Operator loading and unloading of cutting tools
   • Tool loading and unloading is done less often than setup. It is often required when a tool has become worn and must be replaced.

Maintenance only consists of the following:

1. Adding and maintaining condition of coolant
   • Adding coolant and maintaining coolant concentration is required at regular intervals.
2. Adding lubricants
   • Adding lubricants for spindle and axes is required at regular daily and montly intervals. 
3. Cleaning chips out of the machine
   • Cleaning out of chips is required at intervals dictated by the type of machining performed. This is a normal operator function. It is performed with the doors open and all of the machine operation is stopped.

Service only consists of the following:

1. Repairing of a machine that is not operating correctly
   • Any machine that is not operating correctly requires service by factory trained personnel. This is never an operator function. It is not considered maintenance. Installation and service instructions are provided separately from the Operator’s Manual.
2. Machine moving, unpacking, and installation
   • Haas machines are shipped to a user’s location almost ready to operate. They still require a trained service person to complete the installation. Installation and service instructions are provided separately from the Operator’s Manual.
3. Machine packing
   • Machine packing for shipment requires the same packing material supplied by Haas in the original shipment. Packing requires a trained service person to complete the installation. Shipping instructions are provided separately from the Operator’s Manual.
4. Decommission, dismantle and disposal
   • Machine is not expected to be disassembled for shipment; it can be moved in its entirety in the same manner in which it was installed. Machine can be returned to the manufacturer’s distributor for disposal; manufacturer accepts any/all components for recycling per Directive 2002/96/EC.
5. End-of-life disposal
   • End-of-life disposal must conform to the laws and regulations in the region the machine is located. This is a jointly the responsibility of the owner and seller of the machine. The risk analysis does not address this phase.

Operator safety:

• This machine can cause severe bodily injury. 
• Consult your local safety codes and regulations before you operate the machine. Contact your dealer if you have questions about safety issues.
• It is the machine owner’s responsibility to make sure that everyone who is involved in installing and operating the machine is fully acquainted with the operation and safety instructions provided with the machine, BEFORE they work with the machine. The ultimate responsibility for safety rests with the machine owner and the individuals who work with the machine. 
• All machinery and machining equipment presents serious injury hazards to untrained users. All users must read and understand this manual before starting to work on a Haas Manual Lathe. 
• Only trained and properly supervised personnel can operate this machine. Make sure safe operation procedures are understood. Use lockout tagout equipment to prevent unauthorized use or accidental starting. 
• Operating or servicing this machine may expose the user to flying debris, dust, smoke, dangerous chemicals, or loud noises. These hazards can result in eye injury, blindness, long-term respiratory damage, poisoning, cancer, reproductive harm, or hearing loss. Reduce your risk from these hazards by wearing approved eye protection, respirator, gloves, and hearing protection. 
• Loose clothing, gloves, neckties, jewelry, or long hair may get caught in moving parts, causing entanglement, amputation, crushing, or strangulation. Reduce this risk by removing/securing these items so that they cannot contact moving parts while machine is in use. 
• Operating this machine with reduced mental alertness increases the risk of accidental injury. Do not operate while under the influence of drugs or alcohol, while tired, or while otherwise distracted. 
• Metal chips can cut bare skin. Don't clean chips by hand. Use a vacuum or brush. Use appropriate gloves to remove processed material and to clean the machine. 

Work Environment Safety:

• Operate this machine in a dry location free from flammable material. Operating this equipment in a wet environment may result in electrocution. Operating near highly flammable materials may result in a fire or explosion. 
• Keep the machine and surroundings clean, well-lit, and free of chips. 
• Clutter and dark shadows increase the risks of accidental injury. Only operate this item in a clean, non-glaring, and well-lighted work environment. 

Electrical safety:

• Improper electrical connections may result in electrocution or fire.  Always adhere to all electrical requirements and applicable codes when connecting to a power source. Have all work inspected by a qualified electrician to minimize risk. 
• The electrical power must meet the required specifications. Attempting to run the machine from any other source can cause severe damage and will void the warranty. 
• The electrical panel should be closed at all times, except during installation and service. At those times, only qualified electricians should have access to the panel. When the main circuit breaker is on, there is high voltage throughout the electrical panel (including the circuit boards and logic circuits) and some components operate at high temperatures; therefore, extreme caution is required. 
• Do not reset a circuit breaker until the reason for the fault is investigated and understood. Only Haas-trained service personnel should troubleshoot and repair Haas equipment. 
• Always disconnect power before any service or adjustments, including changing blades or other tooling. Adjusting or servicing electrically powered equipment while it is connected to power greatly increases the risk of injury. 

Operation Safety:

• Machine is not designed for automated use. Operators must be present at all times while spindle motor is running. 
• Check for damaged parts and tools before you operate the machine. Any part or tool that is damaged should be properly repaired or replaced by authorized personnel. Do not operate the machine if any component does not appear to be functioning correctly.
• Improperly clamped parts machined at high speeds/feeds may be ejected. It is not safe to machine oversized or marginally clamped parts.
• Loose cutting tools or rotating spindles can be dangerous projectiles if not secured properly. Verify all fastening devices are properly secured and have enough clearance to rotate safely. 
• The mill is designed to machine metals only. Ceramics, wood, and other flammable and poisonous materials shall not be machined. 
• Do not move, change, inspect, or clean the work piece while the machine is in operation or the spindle is moving. 
• Work pieces must be properly fixed in a vise before machining begins.
• Only tools and workpieces should be placed on the machine. Do not lean on the machine. 
• Do not stop or start machine with cutting tools on workpiece, except in emergency circumstances. Cutting tools should be moved away from workpiece before machine is started or stopped. 
• A chuck key left in the chuck can become a deadly projectile. Always remove the chuck key when not in use.
• Cutting with an incorrect or dull tool increases the risk of accidental injury. Always select the correct tool for the job and ensure that it is properly sharpened. 
• Ensure that workpieces have adequate clearance by rotating them by hand before starting the spindle. Also check the tool and tool post clearance, chuck clearance, and saddle clearance. Workpieces that crash into other components can throw projectiles and may cause injury or damaged equipment.
• Never attempt to stop the spindle by hand. use the brake or allow the spindle to come to a stop automatically. Do not reach into the machine until the spindle has come to a complete stop.
• Long stock can whip violently if not properly supported. Reduce this risk by supporting any stock that extends from the chuck/headstock more than three times its own diameter. Always turn long stock at slow speeds.
• Large chucks are heavy and difficult to grasp, leading to crushed hands and fingers during mishandling. Get assistance while installing or removing large chucks. Protect your hands and the lathe ways by using a chuck cradle or piece of plywood over the ways of the lathe while servicing chucks. 
• Mis-positioned coolant nozzles can splash and create slipping hazards. Position the cutting fluid nozzle to ensure that it will not splash or end up on the floor. 
• Accidental contact with moving parts during operation may cause sever entanglement, impact, cutting, or crushing injuries. Reduce this risk by keeping any included guards/covers/doors installed, fully functional, and positioned for maximum protection. 
• Always disconnect power before any service or adjustments, including changing blades or other tooling. Adjusting or servicing electrically powered equipment while it is connected to power greatly increases the risk of injury. 
• Operating the lathe at the wrong speed can cause nearby parts to break or the workpiece to be loose which will result in dangerous projectiles that could cause severe impact injury. Large workpieces must be turned at slow speeds. Always use the appropriate feed and speed rates. 
• Driving the cutting tool or other lathe components into the chuck can lead to severe impact injuries and major damage to the lathe. Reduce this risk by releasing automatic feeds after use, not leaving lathe unattended, and checking clearances before starting the lathe. Make sure no part of the tool, tool holder, compound slide, cross slide, or carriage will contact the chuck during operation. 

Important: You may find other decals on your machine, depending on the model and options installed. Be sure to read and understand these decals.