Cabinet Cooler - Installation

Introduction

The Cabinet Cooler features include:

Automatically operates when the machine operates.
An air conditioning unit to keep the control cabinet cool at all times.
Maintains a control cabinet temperature 20°F (7°C) cooler than the operating temperature.

Machine Compatibility

You can install the Cabinet Cooler on all Haas CNC machines built after June, 2007 with a vector drive.

Important: The Cabinet Cooler cannot be installed on these machines:

TM/TL/MM/CM/CL/OM/OL

Power Requirements:

For 230VAC machines a 32-5830x Main Transformer is required.

This procedure applies to the following service kits:

93-30-11330A CABCOOL MECH REPLACEMENT KIT SVC
93-1000286 CONTROL CABINET COOLER
93-1000392 UMC-1000PP CABCOOL FIELD INSTALL KIT
93-1000509 CABCOOL MECH KIT EC-1600 FIELD INSTALL

Installation

Note: Refer to EC-1600 Installation for the correct installation of the EC-1600 Cabinet Cooler.

To replace a Cabinet Cooler on a machine that already has one, go to Step 2.

Push [POWER OFF]. Set the main circuit breaker to the [OFF] position.

Lock the main circuit breaker. Use an approved lock with an approved safety tag.

Caution: When you touch electronic components, use an electrostatic discharge strap.

1

Remove the door [2] for the control cabinet.

Use a drill with a size 45 (0.082") drill bit [1] to remove these parts:

Serial number plate.
Machine lift instructions plate.

Use a rivet gun [3] and (8) RIVETS [E] to install the plates onto the new CABCOOL DOOR [C].

Attach the CABCOOL DOOR [C] onto the control cabinet for decal placement.

IMPORTANT: Adhere decals provided in the kit to the new Control Cabinet Door. Use previously installed door as reference.

2

Put the power cable through the hole in the control cabinet door.

Place the bottom part of the CABCOOL [1] on the open section of the control cabinet door.

Note: The intake filter for the CABCOOL [1] must always be on the bottom.

Push the top part of the CABCOOL [1] in. Make sure the clip [2] latches onto the door.

Attach the CABCOOL [1] to the control cabinet door. Use the (8) SCREWS [3].

Electrical Installation

1

Install the cabcool / coolant chiller power supply [1] onto the main transformer using the machine screws [2], lock washers [3]. and washers [4].

IMPORTANT: If fitted with the ECO Mode Plus option orient the mounting bolts as shown in the image. If not, use the alternate holes on the cabcool / coolant chiller power supply [1].

2

Remove the sheet metal cover [1] from the main transformer.

Remove the red, white, and black power cables from the terminal block .

Install the red, white, and black power cables from the cabcool / coolant chiller power supply onto the terminal block.

Reinstall the removed red, white, and black power cables.

Reinstall the sheet metal cover [1].

3

Remove the main wire cover.

Route the power cable over the Amplifier fan bracket [1].

Plug power cable into the power supply.

Connect the power cable to the left outlet of the bracket [2] "Labeled CABCOOL".

Install the main wire cover.

EC-1600 Installation

1

Remove the door [2] for the control cabinet.

Use a drill with a size 45 (0.082") drill bit [1] to remove these parts:

Serial number plate.
Machine lift instructions plate.

Use a rivet gun [3] and (8) RIVETS [E] to install the plates onto the new CABCOOL DOOR [C].

Attach the CABCOOL DOOR [C] onto the control cabinet.

IMPORTANT: Adhere decals to the new Control Cabinet Door. Use previously installed door as reference.

2

Install the door making sure the bolt hinge [2] is installed.

3

Put the power cable through the hole in the control cabinet door.

Place the bottom part of the CABCOOL [1] on the open section of the control cabinet door.

Note: The intake filter for the CABCOOL [1] must always be on the bottom.

4

Push the top part of the CABCOOL [1] in. Make sure the clip latches onto the door.

Attach the CABCOOL MECH KIT [1] to the control cabinet door. Use the (8) SCREWS [2].

EC - 1600 Electrical Installation

1

Install the cabcool / coolant chiller power supply [1] onto the main transformer using the machine screws [2], lock washers [3]. and washers [4].

IMPORTANT: If fitted with the ECO Mode Plus option orient the mounting bolts as shown in the image. If not, use the alternate holes on the cabcool / coolant chiller power supply [1].

2

Remove the sheet metal cover [1] from the main transformer.

Remove the red, white, and black power cables from the terminal block .

Install the red, white, and black power cables from the cabcool / coolant chiller power supply onto the terminal block.

Reinstall the removed red, white, and black power cables.

Reinstall the sheet metal cover [1].

3

Put the power cable [1] for the CABCOOL [A] through the cable channels.

Use the CLAMPS [D] to secure the cable.

Cabinet Cooler Test

1

Connect the cable to the right outlet labeled "COOLANT CHILLER".

NOTE: This outlet always has power, it will be used to test the cabcool.

Push the [RESET] button on the cabinet cooler power cable to turn it on.

Make sure the CABCOOL blows cold air.

2

Push the TEST button on the power cable to turn it off.

Connect the power cable to the left outlet of the receptacle [1] "Labeled CABCOOL".

Push the RESET button on the power cable again.

Note: The outlet [1] labeled "CABCOOL" is thermostat controlled and will only provide power to the CABCOOL [A] unit when the temperature inside the control reaches approximately 100 F (38C).

3

Dual Spindle Lathes

If you are installing a Cabcool on a dual spindle lathe you might run an interference issue as seen on the images on the left side. Contact Haas support for the extension, 79-0300 PWR EXT CORD [1], that will take care of this issue.