|Symptom||Possible Cause||Corrective Action|
|Gripper alignment for pickup/dropoff is not repeatable. Error increases as gripper moves down the table that can cause the gripper to crash into parts.||Flat style rail guides allow the table to drift and change the pickup/dropoff locations.||Upgrade the table to the new linear guide rails. The Part Number is 93-3163. Follow the Installation Guide to upgrade your table.|
|Machine generates Alarm 9920 POSITION ERROR TOO LARGE or 9921 VELOCITY ERROR TOO LARGE during zero return or handle jog.||The machine configuration files may be incorrect.||Contact the service department for more information.|
|The rollers are misaligned.||Loosen and realign the rollers on the specified axis.|
|There is a loud noise when the AV Axis is jogged or is in motion.||A faulty AV- axis motor can generate noise.||Remove the AV axis motor from the module and run the motor by itself and see if the noise repeats. If the noise repeats the problem is with the motor.|
|The module is not alinged.||Loosen the screws from the module and jog the AV axis to its full travel a few times. This will help self aling the module to the base, tighten the screws when done.|
|The APL skips the unload sequence of a finished part.||There is a workholding state commanded in the part program.||Remove the workholding command from the part program. Workholding states are commanded in the APL template.|
|There is a delay when the grippers are commanded to rotate or clamp/unclamp.||There is a small delay when the digital SMC solenoid is commanded.||Order service kits 93-3450 & 93-3452 and follow the Low Load Solenoid Valve Kit - Installation procedure.|
|The Light Curtain when broken does not trigger the machine to stop APL motion.||There is no input from the light curtian to the machine.||See the Light Curtain Troubleshooting Guide for more information.|
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