Service Home How To Procedures HPC-1000 - TSC-1000 - Upgrade - AD0146
Last updated: 01/18/2019

HPC-1000 - TSC-1000 - Upgrade

AD0146

Applies to machines built from: October, 2014

Introduction

This procedure tells you how to change a machine with HPC-300/TSC-300 to use HPC-1000/TSC-1000. The HPC/TSC-1000-psi coolant system is an independent assembly. This assembly includes a high-pressure pump and an auxiliary filter. The HPC-1000/TSC-1000 must have external power. The customer must supply sufficient power for the system.

Prerequisites

  • The machine must be 50/60Hz.
  • The machine must have TSC-300 installed.
  • The machine must have twist-lock connectors on the coolant connector panel.
  • Required power: The CNC control does not provide power to the pump motor. The customer must have an external power supply to the pump assembly.

 Note: To use the HPC/TSC-1000 pump on a 480-volt system, you must replace the NEMA L15-20 connector. Refer to the directions on the side of the motor to rewire the pump motor. 

Parts Required

  • Retrofit Kit TSC-1000 External Cart (P/N 93-1194)

HPC-300 - TSC-300 - Removal

1

Disconnect the intake [1] hose from the HPC/TSC-300-psi pump motor.

Disconnect the power cable [2] from the twist-lock socket on the connector panel.

Remove the assembly for the HPC/TSC pump-motor [3] from the coolant tank.

2

Remove the intake hose [3] and the output hose [2] from the coolant filter [1].

Remove the coolant filter from the filter mounting bracket.

Install the mounting bracket for the coolant hose [4] to the filter mounting bracket.

Connect the intake hose [6] and the output hose [5] to the mounting bracket for the coolant hose.

HPC-1000 - TSC-1000 - Upgrade - Installation

1

Put the HPC-1000/TSC-1000 unit near the handle of the coolant tank.

Align the unit to make the hose connections point to the rear of the machine.

2

Put the coolant supply hose [2] through the coolant-tank cover.

Use a radiator clamp [4] to attach the hose to the supply pipe for the TSC filter.

Put the filter drain hose [1] through the coolant-tank cover.

Use the pipe nut [3] to attach the filter drain hose to the coolant-tank cover.

Put the filter assembly into the coolant tank. Put the filter assembly adjacent to the standard coolant pump.

3

Remove the lid from the auxiliary filter tank.

Fill the tank with coolant.

Put the lid back on the auxiliary filter tank.

4

Connect the pump control cable [2] to the twist-lock socket marked "AUX COOLANT" [1] on the connector panel.

Connect the pump power cable [4] to an external source [3].