1.1 Service Disclaimer

Disclaimer

Only a certified technician is allowed to repair this machine.

All information provided for reference and illustrative purposes only. Haas Automation cannot be held responsible for repairs you perform. Only services and repairs provided by authorized Haas Factory Outlet technician are guaranteed.

Only an authorized Haas Factory Outlet distributor should service or repair a Haas machine that is protected by the original factory warranty. Servicing by any other party voids the warranty.

 

1.2 Rotary Product - Identification

Model, Serial Number Location

The nameplate contains the Model, Serial Number, Version of the rotary unit. 

Motor Type on Rotary

The DC Motor type rotary has a black 17 pin Amphenol connector.

DC-MOTOR-1000 (DC motor with a 1000 line encoder) - This is a rare model that can be identified by measuring the bore size of the encoder motor shaft. The bore should measure 0.5 in /12.7 mm.

DC-MOTOR-2000 (DC motor with a 2000 line encoder) - This model that can be identified by measuring the bore size of the encoder motor shaft. The bore should measure 0.314 in / 8 mm.

The AC Motor Sigma 1 type rotary cable has (2) black twist and lock connectors.

The AC Motor Sigma 1- 08 type rotary has the same cable as the AC Motor Sigma 1, and has the letter "H" suffix after the model.

 Note: All HRT's Version P1 have this type of motor.


Ordering Sigma 1 Rotaries:
As of April 1, 2013 there will no longer be a COR charge. Sigma 1 will now be a selectable configuration item "SIGMA 1" with an associated retail price and dealer net cost.

The AC Motor Sigma 5 type rotary cable has (2) grey twist and lock connectors.

Note: All P3 & P4 Versions have the Sigma 5 Motor.


AC Motor Sigma 5 Rotary Tables (HRT series) and Indexers rotary models began manufactured after March 1, 2012.

AC Motor Sigma 5 Tilting Tables (TR series and T5C series) rotary models began manufactured after May 1, 2011.

Rotary Specialty Model

Identify the specialty model by the suffix found on the serial number nameplate.

SP = Compact Edition
HS = High Speed
SHS = Super High Speed
SS = Super Speed
M = Modified Body for Upright Mounting

The suffix for this rotary table is SHS = Super High Speed.

 

Strip Magnet on Tilting Axis

All tilting tables built after November 2002 or with serial number 900628AB or higher have the strip magnet installed on the tilting axis.


A tilting table with a strip magnet finds the home position approximately +/- 5 degrees from the platter horizontal position.

 

A tilting table with the button magnet finds the home position approximately 127 degrees from the platter horizontal position.

 

1.3 Rotary - Compatibility and Servo Motor Configuration Identification

Rotary P Version Identification

1

The rotary servo motor Is identified by the P version of the rotary, that can be found on the rotary name plate next to the serial number.

 

P

version

 Motor Type Description Classic Haas Control Compatibility  Next Generation Control Compatibility Servo Control Box Minium Firmware Compatibility Notes
None Sigma-1 Rotaries with the Sigma-1 servo motor. No secondary encoders. Classic Haas Control M9.xx and higher. Not Supported Firmware Version 2.0   
P1 Sigma-1 25% faster rotaries with the Sigma-1 servo motor. Classic Haas Control M9.xx and higher. Not Supported Firmware Version 2.0   
P2 Sigma-1 Rotaries with the Sigma-1 servo motors and the secondary encoder. Classic Haas Control M17.05 and higher. Not Supported Firmware Version 2.0  The HRT models do not have the secondary encoders (Scales).
P3 Sigma-5 Single axis rotary tables with the Sigma-5 servo motor. Classic Haas Control M17.05A and higher. NGC software all Versions

Firmware Version 25.01

HA5CS Firmware Version 26.38

  
P4 Sigma-5 Tilting rotaries with the Sigma-5 servo motors and the secondary encoder on the tilting axis. Classic Haas Control M18.01A and later. NGC software all Versions Firmware Version 25.01   
P5 Sigma-1 HRT-320-FB models with the Sigma-1 servo motor and the 115 VAC brake solenoid.  Servo Control Box Only.  Servo Control Box Only.  Firmware Version 2.0  Requires 32-0369 Rotary Control Box
P6 Sigma-5 HRT-320-FB models with the Sigma-5 servo motor and the 115 VAC brake solenoid.  Servo Control Box Only.  Servo Control Box Only.  Firmware Version 25.01  Requires 32-0369 Rotary Control Box
P7 Sigma-5 Tilting rotaries with the Sigma-5 servo motors. 5 VDC secondary encoders on both axes. Classic Haas Control M18.24 and higher. NGC software all Versions Firmware Version 25.01  
P10 Sigma-7 Indicates that the rotary does not have a brake pressure sensor. Not Supported NGC software all Versions

Firmware Version 26.22 

HA5CS Firmware Version  26.38

  
P11 Sigma-5 Indicates that the rotary has the brake pressure sensor and the 5 VDC encoder. Classic Haas Control M18.24 and higher. NGC software all Versions Firmware Version 25.01  
P12  Sigma-5 Indicates that the rotary has a brake pressure sensor.

Not Supported

 NGC software all Versions

Firmware Version 25.01

HRT210HT Firmware Version  26.38

  
P13 Sigma-5 TR200Y rotaries with scales on both axis Not Supported NGC software all Versions Firmware Version 25.01   
P14 Sigma-5 TRT-100 rotaries.  Not Supported NGC software all Versions Firmware Version 25.01  
P15 Sigma-5 TRT-160 rotaries with the brake pressure sensors on both axes. Not Supported NGC software all Versions Firmware Version 25.01  TRT-160 built after 2018
P16 Sigma-5 TRT-100 rotaries with the secondary encoder on the tilting axis. Not Supported NGC software all Versions Firmware Version 25.01   
P17 Sigma-5 With Brake Pressure switch and new home switch. Not Supported  NGC software all Versions

Firmware Version 25.01

HRT160SS Firmware Version 26.38

  
P18 Sigma-7 Sigma 7 production release. Scales on 2 Axis. Not Supported NGC software version 100.19.000.1100 and higher. Firmware Version 26.22  
P19 Sigma-7 Sigma 7 production release. Scales on 1 Axis. Not Supported NGC software version 100.19.000.1100 and higher.  Firmware Version 26.22  TR & TRT w/ 4th Axis Scale
P20 Sigma-7 Sigma 7 production release  Not Supported  NGC software version 100.19.000.1100 and higher. 

Firmware Version 26.22 

HRT160SS, TRT310, TH450, HRT210HT Firmware Version 26.38

 HRT's & TRT's, TH's, HRTSS, T5C
P21 Sigma-5 Sigma 5 w/ 1/4NPT Solenoid (High Flow) Classic Haas Control M18.24 and higher. NGC software version 100.19.000.1100 and higher. Firmware Version 25.01 HRT310-HRT1000 & TR310

Sigma-1 VS Sigma-5, Sigma-7 Identification

1

Sigma-1.

The rotaries with the Sigma-1 motor have tne encoder cable [1] and the motor cable [2].

You can identify the motor type by inspecting the encoder cable connector:

  • The encoder cable connector housing is black.
  • The encoder cable connector has 10 pins.

2

Sigma-5 and 7

The rotaries with the Sigma-5 and 7 motor have the encoder cable [1] and the motor cable [2].

You can identify the motor type by inspecting the encoder cable connector:

  • The encoder cable connector housing is gray.
  • The encoder cable connector has 6 pins.

Reference the above Rotary P Version Indentification

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