1.1 Service Disclaimer

Disclaimer

Only a certified technician is allowed to repair this machine.

All information provided for reference and illustrative purposes only. Haas Automation cannot be held responsible for repairs you perform. Only services and repairs provided by authorized Haas Factory Outlet technician are guaranteed.

Only an authorized Haas Factory Outlet distributor should service or repair a Haas machine that is protected by the original factory warranty. Servicing by any other party voids the warranty.

 

1.2 Rotary Product - Identification

Model, Serial Number Location

The nameplate contains the Model, Serial Number, Version of the rotary unit. 

Motor Type on Rotary

The DC Motor type rotary has a black 17 pin Amphenol connector.

DC-MOTOR-1000 (DC motor with a 1000 line encoder) - This is a rare model that can be identified by measuring the bore size of the encoder motor shaft. The bore should measure 0.5 in /12.7 mm.

DC-MOTOR-2000 (DC motor with a 2000 line encoder) - This model that can be identified by measuring the bore size of the encoder motor shaft. The bore should measure 0.314 in / 8 mm.

The AC Motor Sigma 1 type rotary cable has (2) black twist and lock connectors.

The AC Motor Sigma 1- 08 type rotary has the same cable as the AC Motor Sigma 1, and has the letter "H" suffix after the model.

 Note: All HRT's Version P1 have this type of motor.


Ordering Sigma 1 Rotaries:
As of April 1, 2013 there will no longer be a COR charge. Sigma 1 will now be a selectable configuration item "SIGMA 1" with an associated retail price and dealer net cost.

The AC Motor Sigma 5 type rotary cable has (2) grey twist and lock connectors.

Note: All P3 & P4 Versions have the Sigma 5 Motor.


AC Motor Sigma 5 Rotary Tables (HRT series) and Indexers rotary models began manufactured after March 1, 2012.

AC Motor Sigma 5 Tilting Tables (TR series and T5C series) rotary models began manufactured after May 1, 2011.

Rotary Specialty Model

Identify the specialty model by the suffix found on the serial number nameplate.

SP = Compact Edition
HS = High Speed
SHS = Super High Speed
SS = Super Speed
M = Modified Body for Upright Mounting

The suffix for this rotary table is SHS = Super High Speed.

 

Strip Magnet on Tilting Axis

All tilting tables built after November 2002 or with serial number 900628AB or higher have the strip magnet installed on the tilting axis.


A tilting table with a strip magnet finds the home position approximately +/- 5 degrees from the platter horizontal position.

 

A tilting table with the button magnet finds the home position approximately 127 degrees from the platter horizontal position.

 

1.3 Rotary - Compatibility and Servo Motor Configuration Identification

Rotary P Version Identification

1

The rotary servo motor Is identified by the P version of the rotary, that can be found on the rotary name plate next to the serial number.

 

Compatibility Notes

* Some Sigma 5 rotaries with a pressure switch (P11, P12, P13, P14. P15, P16, and P17) can be modified to run CHC as P3 or P4. HSA - 5/14/2020

** Dual axis rotaries can not run on 18.29A. If a machine is using a dual axis rotary, it should not be upgraded past 18.28A. 

*** 100.21.000.1130 and higher can run all Sigma 7 rotaries, but the ROT.zip file may need to be updated.  The procedure to do this can be found in the Rotary Service manual chapter 2.7 Update Rotary Configuration Files - NGC. Older NGC versions can run Sigma 7 rotaries if the model is present in the control.

Note: NGC mills can always be upgraded to the latest NGC version. Instruction on updating NGC software can be found in the NGC service manual Chapter 4 Software Update. 

Note: CHC mIlls with 17 series and older software can not upgrade to 18 series. 18 series requires door interlocks that are not present on older machines. 

P

version

 Motor Type Description ** Classic Haas Control (CHC) Compatibility  *** Next Generation Control (NGC) Compatibility Servo Control Box Minimum Firmware Compatibility Notes
None Sigma-1 Rotaries with the Sigma-1 servo motor. No secondary encoders. M9.xx and higher. NGC software all Versions Firmware Version 2.0  These rotaries are compatible with NGC if the rotary model is present in the Controller
P1 Sigma-1 25% faster rotaries with the Sigma-1 servo motor. No secondary encoders.  M9.xx and higher. NGC software all Versions Firmware Version 2.0  These rotaries are compatible with NGC if the rotary model is present in the Controller
P2 Sigma-1 Rotaries with the Sigma-1 servo motors and the secondary encoder.  M17.05 and higher. Not Supported Firmware Version 2.0  The HRT models do not have the secondary encoders (Scales).
P3 Sigma-5 Single axis rotary tables with the Sigma-5 servo motor. *M18.08 or higher NGC software all Versions

Firmware Version 25.01

HA5CS Firmware Version 26.38

*Some Sigma 5 rotaries with a pressure switch (P11, P12, P13, P14, and P16) can be modified to P3 to be run on CHC machines. 

If the rotary parameters are available on HSG, the rotary can be converted. 

HSA - 5/14/2020
P4 Sigma-5 Tilting rotaries with the Sigma-5 servo motors and the secondary encoder on the tilting axis. *M18.08 or higher NGC software all Versions Firmware Version 25.01 

*Some Sigma 5 rotaries with a pressure switch (P11, P13, P14, P15, and P16) rotaries can be modified to P3 to be run on CHC machines. 

If the rotary parameters are available on HSG, the rotary can be converted. 

HSA - 5/14/2020
P5 Sigma-1 HRT-320-FB models with the Sigma-1 servo motor and the 115 VAC brake solenoid.  Not Supported Not Supported Firmware Version 2.0  Requires 32-0369 Rotary Control Box
P6 Sigma-5 HRT-320-FB models with the Sigma-5 servo motor and the 115 VAC brake solenoid.  Not Supported Not Supported Firmware Version 25.01  Requires 32-0369 Rotary Control Box
P7 Sigma-5 Tilting rotaries with the Sigma-5 servo motors. 5 VDC secondary encoders on both axes. M18.24A and higher NGC software all Versions Firmware Version 25.01  
P10 Sigma-7 The rotary does not have a brake pressure sensor.  Not Supported NGC software all Versions

Firmware Version 26.22 

HA5CS Firmware Version  26.38

  
P11 Sigma-5 The rotary has the brake pressure sensor and the 5 VDC encoder. M18.24A and higher NGC software all Versions Firmware Version 25.01  
P12  Sigma-5 The rotary has a brake pressure sensor.

*M18.08 or higher

 NGC software all Versions

Firmware Version 25.01

HRT210HT Firmware Version  26.38

*Some P12 rotaries can be modified to P3 to be run on CHC machines. 

If the rotary parameters are available on HSG, the rotary can be modified. 

HSA - 5/14/2020
P13 Sigma-5 TR200Y rotaries with scales on both axis *M18.08 or higher NGC software all Versions Firmware Version 25.01 

*Some P13 rotaries can be modified to P3 or P4 to be run on CHC machines. 

If the rotary parameters are available on HSG, the rotary can be modified.

HSA - 5/14/2020
P14 Sigma-5 TRT-100 rotaries.  *M18.08 or higher NGC software all Versions Firmware Version 25.01

*Some P14 rotaries can be modified to P3 or P4 to be run on CHC machines. 

If the rotary parameters are available on HSG, the rotary can be modified.

HSA - 5/14/2020
P15 Sigma-5 TRT-160 rotaries with the brake pressure sensors on both axes. *M18.08 or higher NGC software all Versions Firmware Version 25.01 

*Some P15 rotaries can be modified to P4 to be run on CHC machines. 

If the rotary parameters are available on HSG, the rotary can be modified.

HSA - 5/14/2020
P16 Sigma-5 TRT-100 rotaries with the secondary encoder on the tilting axis. *M18.08 or higher NGC software all Versions Firmware Version 25.01 

*Some P16 rotaries can be modified to P3 or P4 to be run on CHC machines. 

If the rotary parameters are available on HSG, the rotary can be modified.

HSA - 5/14/2020
P17 Sigma-5 With Brake Pressure switch and new home switch. *M18.08 or higher NGC software all Versions

Firmware Version 25.01

HRT160SS Firmware Version 26.38

*Some P17 rotaries can be modified to P3 or P4 to be run on CHC machines. 

If the rotary parameters are available on HSG, the rotary can be modified.

HSA - 5/14/2020
P18 Sigma-7 Sigma 7 production release. Scales on 2 Axis. Not Supported NGC software version 100.21.000.1130 and higher. Firmware Version 26.22  
P19 Sigma-7 Sigma 7 production release. Scales on 1 Axis. Not Supported NGC software version 100.21.000.1130 and higher.  Firmware Version 26.22  TR & TRT w/ 4th Axis Scale
P20 Sigma-7 Sigma 7 production release  Not Supported  NGC software version 100.21.000.1130 and higher. 

Firmware Version 26.22 

HRT160SS, TRT310, TH450, HRT210HT Firmware Version 26.38

 HRT's & TRT's, TH's, HRTSS, T5C
P21 Sigma-5 Sigma 5 w/ 1/4NPT Solenoid (High Flow) Classic Haas Control M18.24 and higher. NGC software version 100.21.000.1130 and higher. Firmware Version 25.01 HRT310-HRT1000 & TR310

Sigma-1 VS Sigma-5, Sigma-7 Identification

1

Sigma-1.

The rotaries with the Sigma-1 motor have tne encoder cable [1] and the motor cable [2].

You can identify the motor type by inspecting the encoder cable connector:

  • The encoder cable connector housing is black.
  • The encoder cable connector has 10 pins.

2

Sigma-5 and 7

The rotaries with the Sigma-5 and 7 motor have the encoder cable [1] and the motor cable [2].

You can identify the motor type by inspecting the encoder cable connector:

  • The encoder cable connector housing is gray.
  • The encoder cable connector has 6 pins.

Reference the above Rotary P Version Indentification