14 - Mill - Control Icons

Setup

Setup mode is locked; the control is in Run mode. Most machine functions are disabled or limited while the machine doors are open.

Setup

Setup mode is unlocked; the control is in Setup mode. Most machine functions are available, but may be limited while the machine doors are open.

Cycle Door

The door must be cycled at least once to ensure that the door sensor is working. This icon appears after [POWER UP] If the user has not yet cycled the door.

Door Open

Warning, door is open.

Pallet Load Door Open

The pallet load station is open.

Light Curtain Breach

This icon appears when the machine is idle and the light curtain is triggered. It also appears when a program is running and the light curtain is running. This icon disappears when the obstacle is removed from the light curtain line of sight.

Light Curtain Hold

This icon appears when a program is running and the light curtain is triggered. This icon will clear the next time [CYCLE START] is pressed.

Running

The machine is running a program.

Jog

An axis is jogging at the current jog rate.

APL Mode

This icon appears when the machine is in APL Mode.

Power Saving

The power-saving servos-off feature is active. Setting 216, SERVO AND HYDRAULIC SHUTOFF, designates the time period allowed before this feature activates. Press a key to activate the servos.

Jog

This icon appears while the control returns to the workpiece during a run-stop-jog-continue operation.

Jog

You have pressed [FEED HOLD] during the return portion of a run-stop-jog-continue operation.

Jog

This icon prompts you to jog away during a run-stop-jog-continue operation.

Feed Hold

The machine is in feed hold. Axis motion has stopped, but the spindle continues to turn.

Feed

The machine is executing a cutting move.

Rapid

The machine is executing a non-cutting axis move (G00) at the fastest possible rate. Overrides can affect the actual rate.

Dwell

The machine is executing a dwell (G04) command.

Restart

The control scans the program before a restart if Setting 36 is ON.

Singbk Stop

SINGLE BLOCK mode is active, and the control needs a command to continue.

Door Hold

Machine motion has stopped because of door rules.

Jog Lock

Jog lock is active. If you press an axis key, that axis moves at the current jog rate until you press [JOG LOCK] again, or the axis reaches its limit.

Remote Jog

The optional remote jog handle is active.

Vector Jog

For five-axis machines, the tool will jog along the vector defined by the rotary positions.

Low Gearbox Oil Flow

This icon appears when low gearbox oil flow persists for 1 minute.

Low Gearbox Oil

The control detected a low gearbox oil level.

Note: In software version 100.19.000.1100 and higher the control will monitor the gearbox oil level condition when spindle fan is turned OFF. After the spindle fan turns off, there is a delay before the gearbox oil level monitoring will begin. Press [RESET] to clear the low gearbox oil icon.

Rotary Lube

Check and fill the rotary table lubrication oil reservoir.

Dirty TSC/HPFC Filter

Clean the Through-Spindle Coolant or High-Pressure Flood Coolant filter.

Low Coolant Concentrate

Fille the concentrate reservoir for the coolant refill system.

PulseJet Low Oil

This icon appears when the system detects a low oil condition on the PulseJet oil reservoir.

Low Lube

The spindle lubrication oil system detected a low oil condition, or the axis ball screw lubrication system detected a low grease or low pressure condition.

Low Oil

The rotary brake oil level is low.

Residual Pressure

Before a lubrication cycle the system detected residual pressure from the grease pressure sensor. This can be caused by an obstruction in the axes grease lubrication system.

Mist Filter

Clean the mist extractor filter.

Vise Clamp

This icon appears when the vise is commanded to clamp.

Low Coolant (Warning)

Coolant level is low.

Low Pulsejet Oil

The Pulsejet oil level is low.

Mist Condenser

This icon appears when the mist condenser is turned on.

Low Air Flow

Inch Mode - Air flow is not sufficient for correct machine operation.

Low Air Flow

Metric Mode - Air flow is not sufficient for correct machine operation.

Spindle

When you press [HANDLE SPINDLE], the jog handle varies the spindle override percentage.

Feed

When you press [HANDLE FEED], the jog handle varies the feed rate override percentage.

Handle Scroll

When you press [HANDLE SCROLL], the jog handle scrolls through the text.

Mirroring

Mirroring mode is active. Either G101 is programmed or Setting 45, 46, 47, 48, 80, or 250 (mirror image of axis X, Y, Z, A, B, C) is set to ON.

Brake

A rotary axis brake, or a combination of rotary axis brakes, is unclamped.

Brake

A rotary axis brake, or a combination of rotary axis brakes, is clamped.

HPU Oil Low

The HPU oil level is low. Check the oil level and add the recommended oil for the machine.

HPU Oil Temperature (Warning)

The oil temperature is too high to reliably operate the HPU.

Spindle Fan Failed

This icon appears when the spindle fan stops operating.

Electronics Overheat (Warning)

This icon appears when the control has detected cabinet temperatures are approaching levels that are potentially dangerous to the electronics. If the temperature reaches or exceeds this recommended level alarm 253 ELECTRONICS OVERHEAT will be generated. Inspect the cabinet for clogged air filters and correctly operating fans.

Electronics Overheat (Alarm)

This icon appears when the electronics remains in the overheat state for too long. The machine will not operate until the condition is corrected. Inspect the cabinet for clogged air filters and correctly operating fans.

Transformer Overheat (Warning)

This icon appears when the transformer is detected to be overheated for more than 1 second.

Transformer Overheat (Alarm)

This icon appears when the transformer remains in the overheat state for too long. The machine will not operate until the condition is corrected.

Low Voltage (Warning)

The PFDM detects low incoming voltage. If the condition continues, the machine cannot continue to operate.

Low Voltage (Alarm)

The Power Fault Detect Module (PDFM) detects incoming voltage that is too low to operate. The machine will not operate until the condition is corrected.

High Voltage (Warning)

The PFDM detects incoming voltage above a set limit, but still within operating parameters. Correct the condition to prevent damage to machine components.

High Voltage (Alarm)

The PFDM detects incoming voltage that is too high to operate and could cause damage to the machine. The machine will not operate until the condition is corrected.

Surge Protector Fault Detected

Indicates a Surge Protector Fault has been detected. This icon is active until the fault has been cleared.

Warning: If continuing to use the machine in this state. The electronics are capable of being damaged due to any electrical surge.

Robot Battery is Low

Robot Battery is Low. Please replace the pulse coder batteries as soon as possible. Do NOT turn off the robot, otherwise it may require remastering. Reference 9156.062 ROBOT COMMAND FAILED SRVO-062 BZAL alarm in service documentation for more information.

Low Air (Warning)

The air pressure to the machine is too low to reliably operate pneumatic systems. Correct this condition to prevent damage to or incorrect operation of pneumatic systems.

Low Air (Alarm)

The air pressure to the machine is too low to operate pneumatic systems. The machine will not operate until the condition is corrected. You may need a higher-capacity air compressor.

High Air (Warning)

The air pressure to the machine is too high to reliably operate pneumatic systems. Correct this condition to prevent damage to or incorrect operation of pneumatic systems. You may need to install a regulator at the machine’s air input.

High Air (Alarm)

The air pressure to the machine is too high to operate pneumatic systems. The machine will not operate until the condition is corrected. You may need to install a regulator at the machine’s air input.

Pendant E-Stop

[EMERGENCY STOP] on the pendant has been pressed. This icon disappears when [EMERGENCY STOP] is released.

APC E-Stop

[EMERGENCY STOP] on the pallet changer has been pressed. This icon disappears when [EMERGENCY STOP] is released.

Tool Changer E-Stop

[EMERGENCY STOP] on the tool changer cage has been pressed. This icon disappears when [EMERGENCY STOP] is released.

Auxiliary E-Stop

[EMERGENCY STOP] on an auxiliary device has been pressed. This icon disappears when [EMERGENCY STOP] is released.

Remote Jog Handle-XL (RJH-XL) E-Stop

[EMERGENCY STOP] on the RJH-XL has been pressed. This icon disappears when [EMERGENCY STOP] is released.

Single Blk

SINGLE BLOCK mode is active. The control executes programs (1) block at a time. Press [CYCLE START] to execute the next block.

Tool Life (Warning)

The tool life remaining is below Setting 240, or the current tool is the last one in its tool group.

Tool Life (Alarm)

The tool or tool group has expired, and no replacement tools are available.

Opt Stop

OPTIONAL STOP is active. The control stops the program at each M01 command.

Blk Delete

BLOCK DELETE is active. When Block Delete is On, the control ignores (does not execute) the code following a Forward Slash (/), on that same line.