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5 - Mill - Control Display

Mill Operator's Manual


  • 0 - Mill - Table of Contents
  • 1 - Mill - Introduction
  • 2 - Mill - Legal Information
  • 3 - Mill - Safety
  • 4 - Mill - Control Pendant
  • 5 - Mill - Control Display
  • 6 - Mill - Device Manager
  • 7 - Mill - TouchScreen Feature
  • 8 - Mill - Part Setup
  • 9 - Mill - Umbrella Tool Changer
  • 10 - Mill - SMTC
  • 11 - Mill - Operation
  • 12 - Mill - Programming
  • 13 - Mill - Macros
  • 14 - Mill - Control Icons
  • 15 - Mill - Remote Jog Handle
  • 16 - Mill - Options Programming
  • 17 - Mill - G-Codes
  • 18 - Mill - M-Codes
  • 19 - Mill - Settings
  • 20 - Mill - Other Equipment

Go To :

  • 5.1 Overview
  • 5.2 Position Display
  • 5.3 Offsets Display
  • 5.4 Current Commands
  • 5.5 Alarms and Messages
  • 5.6 Maintenance

5.1 Overview

Control Display

The control display is organized into panes that change with the different machine and display modes.

Basic Control Display Layout in Operation:Mem Mode (While a Program Runs)

  1. Mode, Network, and Time Status Bar
  2. Program Display
  3. Main Display (size varies)/Program/Offsets/Current Commands/Settings/Graphics/Editor/VPS/Help
  4. Active Codes
  5. Active Tool
  6. Coolant
  7. Timers, Counters / Tool Management
  8. Alarm Status
  9. System Status Bar
  10. Position Display / Axis Load
  11. Input Bar
  12. Icon Bar
  13. Spindle Status

The active pane has a white background. You can work with data in a pane only when that pane is active, and only one pane is active at a time. For example, when you select the Tool Offsets tab, the offsets table background turns white. You can then make changes to the data. In most cases, you change the active pane with the display keys.

Tabbed Menu Basic Navigation

The Haas control uses tabbed menus for several modes and displays. Tabbed menus keep related data together in an easy-to-access format. To navigate these menus:

  1. Press a display or mode key.

    The first time you access a tabbed menu, the first tab (or sub-tab) is active. The highlight cursor is at the first available option in the tab.

  2. Use the cursor keys or the HANDLE JOG control to move the highlight cursor within an active tab.

  3. To choose a different tab in the same tabbed menu, press the mode or display key again.
    NOTE: If the cursor is at the top of the menu screen, you can also press the UP cursor arrow key to select a different tab.

    The current tab becomes inactive.

  4. Use the cursor keys to highlight a tab or a sub-tab, and press the DOWN cursor arrow key to use the tab.

    NOTE: You cannot make the tabs active in the POSITIONS tabbed display.

  5. Press a different display or mode key to work with a different tabbed menu.

Input Bar

mill_input_bar_display

The input bar is the data entry section located in the bottom-left corner of the screen. This is where your input appears as you type it.

Mode, Network, and Time Status Bar

This status bar in the top left of the screen is divided into three sections: mode, network, and time.

NGC_mode_network_and_time_status_bar

The Mode, Network, and Time Status bar shows [1] the current machine mode, [2] network status icons, and [3] the current time.

Mode, Key Access, and Mode Display

Mode [1]

The Haas control organizes machine functions into three modes: Setup, Edit, and Operation. Each mode shows on one screen all of the information you need to do tasks under that mode. For example, in Setup mode, you have access to the work offset table, the tool offset table, and position information. Edit mode gives you access to the program editor and optional systems like Visual Programming (VPS) (which contains Wireless Intuitive Probing (WIPS)). Operation mode includes Memory (MEM), the mode in which you run programs.

Mode Keys Display [1] Function
Setup ZERO RETURN SETUP: ZERO Provides all control features for machine setup.
HANDLE JOG SETUP: JOG
Edit EDIT ANY Provides all program editing, management, and transfer functions.
MDI EDIT: MDI
LIST PROGRAM ANY
Operation MEMORY OPERATION: MEM Provides all control features necessary to run a program.
EDIT OPERATION: MEM Provides background editing of active programs.
LIST PROGRAM ANY Provides background editing of programs.

Network

If you have networking installed on your Next Generation Control, icons in the center networking partition of the bar give you networking status. See the table for meanings of the networking icons.

ICON Network Status
The machine is connected to a wired network with an Ethernet cable.
The machine is connected to a wireless network with 70 - 100% signal strength.
The machine is connected to a wireless network with 30 - 70% signal strength.
The machine is connected to a wireless network with 1 - 30% signal strength.
The machine is connected to a wireless network, but it is not receiving data packets.
The machine is successfully registered with MyHaas and is communicating with the server.
The machine had previously registered with MyHaas and has a problem connecting to the server.
The machine is connected to a remote net share.

Settings Display

Press SETTING, then select the SETTINGS tab. Settings change the way the machine behaves; refer to the “Settings” section for a more detailed description.

Coolant Display

The coolant display appears in the upper-right of the screen in OPERATION:MEM mode.

The first line tells you if the coolant is ON or OFF.

The next line shows the position number of the optional Programmable Coolant Spigot (P-COOL). The positions are from 1 to 34. If the option is not installed, no position number appears.

In the coolant gauge, a black arrow shows the coolant level. Full is 1/1 and empty is 0/1. To avoid coolant flow problems, keep the coolant level above the red range. You can also see this gauge in DIAGNOSTICS mode under the GAUGES tab.

5.2 Position Display

Position Display

The Position display shows the current axis position relative to four reference points (Work, Distance-to-go, Machine, and Operator). In any mode, press POSITION and use cursor keys to access the different reference points displayed in tabs.The last tab display shows all the reference points on the same screen.

Coordinate Display Function
WORK (G54) This tab displays the axis positions relative to part zero. On power-up, this position uses work offset G54 automatically. It displays the axis positions relative to the most recently-used work offset.
DIST TO GO This tab displays the distance remaining before the axes reach their commanded position. When in SETUP:JOG mode, you can use this position display to show a distance moved. Change modes (MEM, MDI) and then switch back to SETUP:JOG mode to zero this value.
MACHINE This tab displays the axis positions relative to machine zero.
OPERATOR This tab shows the distance you have jogged the axes. This does not necessarily represent the actual distance the axis is from machine zero, except when the machine is first powered on.
ALL This tab displays all reference points on the same screen.

Axis Display Selection

You can add or remove axes in the Positions displays. While a Positions display tab is active, press ALTER.

The axis display selection window comes in from the right side of the screen.

Use the cursor arrow keys to highlight an axis, and press ENTER to toggle it on and off for display. The positions display will show axes that have a check mark.

Press ALTER to close the axis display selector.

NOTE: You can display a maximum of (5) axes.

5.3 Offsets Display

Offset Display

To access the offset tables, press OFFSET and select the TOOL tab or the WORK tab.

Name Function
TOOL Display and work with tool numbers and tool length geometry.
WORK Display and work with part zero locations.

5.4 Current Commands

Current Commands

This section describes the Current Commands pages and the types of data they show. The information from most of these pages also appears in other modes.

Press CURRENT COMMANDS to access the tabbed menu of available Current Commands displays.

Devices -The Mechanisms tab on this page shows hardware devices on the machine that you can command manually. For example, you can manually extend and retract the Parts Catcher or Probe Arm. You can also manually rotate the spindle clockwise or counterclockwise at a desired RPM.

Timers Display -This page shows:

  • The current date and time.
  • The total power on time.
  • Total cycle start time.
  • Total feed time.
  • M30 counters. Each time the a program reaches an M30 command, both of these counters increment by one.
  • Macro variable displays.

You also see these timers and counters in the lower-right section of the display in the OPERATION:MEM, SETUP:ZERO, and EDIT:MDI modes.

Macros Display -This page shows a list of the macro variables and their values. The control updates these variables as programs run. You can modify the variables in this display.

Active Codes -This page lists the active program codes. A smaller version of this display is included on the OPERATION:MEM and EDIT:MDI mode screens. Also when you press PROGRAM in any Operation mode, you see the active program codes.

Advanced Tool Management -This page contains information the control uses to predict tool life. Here is where you create and manage tool groups, and where you enter the maximum tool load percentage expected for each tool.

For more information, refer to the Advanced Tool Management section in the Operation chapter of this manual.

Calculator -This page contains the Standard, Milling/Turning, and Tapping calculators.

Media -This page contains the Media Player.

Devices - Mechanisms

The Mechanisms page displays possible machine components and options on your machine. Select the listed mechanism using the UP and DOWN arrows for more information on its operation and use. Pages give detailed instructions on the functions of the machine components, quick tips, as well as links to other pages to help you learn about and utilize your machine.

  • Select the Devices tab in the Current Commands menu.
  • Select the Mechanisms that you want to use.

The Main Spindle option in Devices allows you to rotate the spindle clockwise or counterclockwise at a chosen RPM. The maximum RPM is limited by the machine’s maximum RPM settings.

  • Use the cursor arrow keys to move from field to field.
  • Enter the RPM you want to rotate the spindle and press F2.
  • Hold down F3 to rotate the spindle clockwise. Hold down F4 to rotate the spindle counterclockwise. The spindle comes to a stop when the button is released.

Devices - Workholding

Starting in software version 100.20.000.1110 a workholding tab was added to the control to support multiple workholding devices. The control will support Haas E-Vise [1], Hydraulic [2] and Pneumatic [3] vises.

The machine supports up to 3 foot pedals each would toggle Vise1, Vise2, and Vise3 respectively. If you have a single pedal you will need to enable Vise1 to the vise you want be actuated by the foot pedal.

NOTE: The E-vise is used on the Mill APL and Robot systems but can also be used as a stand-alone product.

You can actuate up to 8 workholding devices.

To access the Workholding page press Current Commands and navigate to Devices > Workholding.

From the Workholding display tab you will be able to:

  • Setup the workholding devices
  • Enable and Disable workholding devices
  • Clamp and Unclamp
  • Jog Advance / Retract (E-Vises only)

Time Adjustment

Follow this procedure to adjust the date or time.

  1. Select the Timers page in Current Commands.
  2. Use the cursor arrow keys to highlight the Date:, Time:, or Time Zone field.
  3. Press [EMERGENCY STOP].
  4. In the Date: field, type the new date in the format MM-DD-YYYY, including the hyphens.
  5. In the Time: field, type the new time in the format HH:MM, including the colon. Press [SHIFT] and then 9 to type the colon.
  6. In the Time Zone: field, press [ENTER] to select from the list of time zones. You can type search terms in the pop-up window to narrow the list. For example, type PST to find Pacific Standard Time. Highlight the time zone you want to use.
  7. Press [ENTER].

Timer and Counter Reset

You can reset the power-on, cycle-start, and feed cutting timers. You can also reset the M30 counters.

  1. Select the Timers page in Current Commands.
  2. Use the cursor arrow keys to highlight the name of the timer or counter that you want to reset.
  3. Press ORIGIN to reset the timer or counter.

    tip: You can reset the M30 counters independently to track finished parts in two different ways; for example, parts finished in a shift and total parts finished.

Current Commands - Active Codes

This display gives read-only, real-time information about the codes that are currently active in the program; specifically,

  • the codes that define the current motion type (rapid vs linear feed vs circular feed)
  • positioning system (absolute vs incremental)
  • cutter compensation (left, right or off)
  • active canned cycle, and work offset.

This display also gives the active Dnn, Hnn, Tnn, and most recent M-code. If an alarm is active, this shows a quick display of the active alarm instead of the active codes.

Tools - Tool Table

Tool Table

This section tells you how to use the tool table to give the control information about your tools.

To access the Tool Pocket Table, press [CURRENT COMMANDS] and choose the Tool Table tab.

Active Tool- Tells you the tool number that is installed in the spindle.

Active Pocket - this show you the next pocket number.

Set pocket as Large [L] - Use this flag when a large tool has a diameter of greater than 3" for 40-taper machines and greater than 4" for 50-taper machines. Scroll to the pocket of interest and press L to set the flag.

CAUTION: You cannot place a large tool in the tool changer if one or both of the surrounding pockets already contain tools. Doing so causes the tool changer to crash. Large tools must have the surrounding pockets empty. However, large tools can share adjoining empty pockets.

 

Set pocket as heavy [H] - Use this flag when a Heavy, Small Diameter 40-taper tool (4 lb or heavier) or a 50-taper tool (12 lb or heavier) is loaded into the spindle. Scroll to the pocket of interest and press H to set the flag.

Set pocket as XL [X] - Use this flag when two adjacent pockets at each side of the tool are needed. Scroll to the pocket of interest and press X to set the flag.

NOTE: This option only appears if your machine is a 50-taper.

Clear category [Space] - Highlight the desired tool and press SPACE to clear the flag.

Set tool [###] + [Enter]- Highlight the desired pocket and type in the tool number + Enter to set the desired tool number.

NOTE: You cannot assign a tool number to more than one pocket. If you enter a tool number that is already defined in the tool pocket table, you see an Invalid tool error.

Clear tool [0] + [Enter]- Highlight the desired pocket and press 0 + Enter to clear out the tool number.

Reset table [Origin] - Press ORIGIN with the cursor in the center column to use the ORIGIN menu. This menu lets you:

Sequence All Pockets - Makes all of the tool numbers sequential based on their pocket location, starting with 1.

Zero All Pockets - Removes all of the tool numbers from all of the pocket numbers.

Clear Category Flags - Removes the category designations from all of the tools.

* Indicates current tool changer pocket.

Tools - Tool Usage

Tool Usage

The Tool Usage tab contains information about the tools used in a program. This display will tell you information about each tool used in a program and statistics about each time it was used. It starts to collect information when user Main program start and clear information when meet codes M99, M299, M199.

To get to the Tool Usage display press [CURRENT COMMANDS] then go to Tools and then Tool Usage tab.

Start Time - When the tool was inserted to the spindle.

Total Time - The total time the tool has been in the spindle.

Feed time - Tool usage time.

Offset # [1]

Tool # [2] 

 NOTE: Each time the same tool is called, it will make a new row with a new timestamp. 

 

Load% - The maximum load of the Spindle during a tool usage.

NOTE: This value is retrieved every second. The actual load compared to the recorded may vary.

Feed/Total time - A graphic representation of the feed time of the tool over the total time.

Engagement:

  • Black Bar- This bar is the total amount of time the tool was in use. 
  • Gray Bar - This bar shows how long the tool was used in this usage related to other usages.
  • Green Bar - This bar shows feed time / total time.

Macros Interface

You can use these macros variables to set and collect the tool usage data.

Macro Variable Function
#8608 Set the desired tool
#8609 Current tool number - if result more 0 (the tool was used)
#8610 Total time mentioned in #8609 tool number
#8611 Feed time of mentioned tool number
#8612 Total time
#8605 Next usage of a tool
#8614 Usage start time stamp
#8615 Usage Total time
#8616 Usage Feed time
#8617 Usage Max load

Tools - ATM

Advanced Tool Management (ATM) lets you set up groups of duplicate tools for the same or a series of jobs.

ATM classifies duplicate or backup tools into specific groups. In your program, you specify a group of tools instead of a single tool. ATM tracks the tool use in each tool group and compares it to your defined limits. When a tool reaches a limit, the control considers it “expired.” The next time your program calls that tool group, the control chooses a non-expired tool from the group.

When a tool expires:

  • The beacon will flash.
  • ATM puts the expired tool in the EXP group
  • Tool groups that contain the tool appear with a red background.

To use ATM, press CURRENT COMMANDS, and then select ATM in the tabbed menu. The ATM window has two sections: Allowed Limits and Tool Data.

Allowed Limits

This table gives data about all of the current tool groups, including default groups and user-specified groups. ALL is a default group that lists all of the tools in the system. EXP is a default group that lists all of the tools that are expired. The last row in the table shows all of the tools that are not assigned to tool groups. Use the cursor arrow keys or END to move the cursor to the row and see these tools.

For each tool group in the ALLOWED LIMITS table, you define limits that determine when a tool expires. The limits apply to all tools assigned to this group. These limits affect every tool in the group.

The columns in the ALLOWED LIMITS table are:

  • GROUP - Displays the tool group’s ID number. this is the number you use to specify the tool group in a program.
  • EXP # - Tells you how many tools in the group are expired. If you highlight the ALL row, you see a list of all of the expired tools in all groups.
  • ORDER - Specifies the tool to use first. If you select ORDERED, ATM uses the tools in tool number order. You can also have ATM automatically use the NEWEST or OLDEST tool in the group.
  • USAGE - The maximum number of times the control can use a tool before it expires.
  • HOLES - The maximum number of holes a tool is allowed to drill before it expires.
  • WARN - The minimum value for tool life remaining in the group before the control gives a warning message.
  • LOAD - The allowed load limit for tools in the group before the control does the ACTION that the next column specifies.
  • ACTION - The automatic action when a tool reaches its maximum tool load percentage. Highlight the tool action box to change and press ENTER. Use the UP and DOWN cursor keys to select the automatic action from the pull down menu (ALARM, FEEDHOLD, BEEP, AUTOFEED, NEXT TOOL).
  • FEED - The total amount of time, in minutes, that the tool can be in a feed.
  • TOTAL TIME - The total amount of time, in minutes, that the control can use a tool.

Tool Data

This table gives information about each tool in a tool group. To look at a group, highlight it in the ALLOWED LIMITS table, and then press F4.

  • TOOL# - Shows the tool numbers used in the group.
  • LIFE - The percentage of life left in a tool. This is calculated by the CNC control, using actual tool data and the allowed limits the operator entered for the group.
  • USAGE - The total number of times that a program has called the tool (number of tool changes).
  • HOLES - The number of holes the tool has drilled/ tapped/ bored.
  • LOAD - The maximum load, in percent, exerted on the tool.
  • LIMIT - The maximum load allowed for the tool
  • FEED - The amount of time, in minutes, the tool has been in a feed.
  • TOTAL - The total amount of time, in minutes, the tool has been used.
  • H-CODE - The tool-length code to use for the tool. You can edit this only if Setting 15 is set to OFF.
  • D-CODE - The diameter code to use for the tool.

Note: By default, the H- and D-codes in Advanced Tool Management are set to equal the tool number that is added to the group.

Plane

The Plane tab allows for a machine with a Gimbal Spindle define custom planes for jogging.

The plane tab can used in conjunction with G268 run in a program or from filling out the required fields.

Each one of the required fields has a help text at the bottom of the table.

To enter plane jogging mode type  in "PJ" followed by [HAND JOG].

Calculator

The calculator tab includes calculators for basic mathematical functions, milling, and tapping.

  • Select the calculator tab in the Current Commands menu.
  • Select the calculator tab that you want to use: Standard, Milling, or Tapping.

The standard calculator has functions like a simple desktop calculator; with available operations such as addition, subtraction, multiplication, and division, as well as square root and percentage. The calculator lets you easily transfer operations and results to the input line so that you can put them into programs. You can also transfer results into the Milling and Tapping calculators.

Use the number keys to type operands into the calculator.

To insert an arithmetic operator, use the letter key that appears in brackets next to the operator you want to insert. These keys are:

KEY FUNCTION KEY FUNCTION
D Add K Square Root
J Subtract Q Percentage
P Multiply S Memory Store (MS)
V Divide R Memory Recall (MR)
E Toggle sign (+/-) C Memory Clear (MC)

After you have entered data into the calculator input field, you can do any of the following:

NOTE: These options are available for all calculators.

  • Press ENTER to return the result of your calculation.
  • Press INSERT to append the data or the result to the end of the input line.
  • Press ALTER to move the data or the result to the input line. This overwrites the current contents of the input line.
  • Press ORIGIN to reset the calculator.

Keep the data or the result in the calculator input field and select a different calculator tab. The data in the calculator input field remains available to transfer into the other calculators.

Milling /Turning Calculator

The milling/turning calculator lets you automatically calculate machining parameters based on given information. When you have entered enough information, the calculator automatically displays results in the relevant fields. These fields are marked with an asterisk ( * ).

  • Use the cursor arrow keys to move from field to field.
  • Type known values in the appropriate fields. You can also press F3 to copy a value from the standard calculator.
  • In the Work Material and Tool Material fields, use the LEFT and RIGHT cursor arrow keys to choose from the available options.
  • Calculated values appear highlighted in yellow when they are outside of the recommended range for the workpiece and tool material. Also, when all of the calculator fields contain data (calculated or entered), the milling calculator displays the recommended power for the operation.

Tapping Calculator

The tapping calculator lets you automatically calculate tapping parameters based on given information. When you have entered enough information, the calculator automatically displays results in the relevant fields. These fields are marked with an asterisk ( * ).

  • Use the cursor arrow keys to move from field to field.
  • Type known values in the appropriate fields. You can also press F3 to copy a value from the standard calculator.
  • When the calculator has enough information, it puts calculated values in the appropriate fields.

Media Display

M130 Lets you display video with audio and still images during program execution. Some examples of how you can use this feature are:

Providing visual cues or work instructions during program operation

Providing images to aid part inspection at certain points in a program

Demonstrating procedures with video

The correct command format is M130(file.xxx), where file.xxx is the name of the file, plus the path, if necessary. You can also add a second comment in parentheses to appear as a comment in the media window.

Example: M130(Remove Lifing Bolts Before Starting Op 2)(User Data/My Media/loadOp2.png);

note: M130 uses the subprogram search settings, Settings 251 and 252 in the same way that M98 does. You can also use the Insert Media File command in the editor to easily insert an M130 code that includes the file path. Refer to page 5 for more information.

$FILE Lets you display video with audio and still images outside of program execution.

The correct command format is ( $FILE file.xxx), where file.xxx is the name of the file, plus the path, if necessary. You can also add a comment between the first parentheses and the dollar sign to appear as a comment in the media window.

To display the media file, highlight the block while in memory mode and press enter. $FILE media display block will be ignored as comments during program execution.

Example: (Remove Lifing Bolts Before Starting Op 2 $FILE User Data/My Media/loadOp2.png);

Standard Profile Resolution Bitrate
MPEG-2 Main-High 1080 i/p, 30 fps 50 Mbps
MPEG-4 / XviD SP/ASP 1080 i/p, 30 fps 40 Mbps
H.263 P0/P3 16 CIF, 30fps 50 Mbps
DivX 3/4/5/6 1080 i/p, 30fps 40 Mbps
Baseline 8192 x 8192 120 Mpixel/sec -
PNG - - -
JPEG - - -

NOTE: For the fastest loading times, use files with pixel dimensions divisible by 8 (most unedited digital images have these dimensions by default), and a maximum resolution of 1920 x 1080.

Your media appears in the Media tab under Current Commands. The media displays until the next M130 displays a different file, or M131 clears the media tab contents.

5.5 Alarms & Messages

Alarms and Messages Display

Use this display to learn more about machine alarms when they occur, view your machine’s entire alarm history, look up definitions of alarms that can occur, view created messages, and show the keystroke history.

Press ALARMS, then select a display tab:

The ACTIVE ALARM tab shows the alarms that currently affect machine operation. Use PAGE UP and PAGE DOWN to see the other active alarms.

The MESSAGES tab shows the messages page. The text you put on this page stays there when you power the machine off. You can use this to leave messages and information for the next machine operator, etc.

The ALARM HISTORY tab shows a list of the alarms that have recently affected machine operation. You can also search for an alarm number or alarm text. To do this type in the alarm number or the desired text and press F1.

The ALARM VIEWER tab shows a detailed description of all the alarms. You can also search for an alarm number or alarm text. To do this type in the alarm number or the desired text and press F1.

The KEY HISTORY tab shows up to the last 2000 keystrokes.

Add Messages

You can save a message in the MESSAGES tab. Your message stays there until you remove it or change it, even when you turn the machine off.

  1. Press ALARMS, select the MESSAGES tab, and press the DOWN cursor arrow key.
  2. Type your message.
    Press CANCEL to backspace and delete. Press DELETE to delete an entire line. Press ERASE PROGRAM to delete the entire message.

5.6 Maintenance

Maintenance

Thermal Compensation tab under Maintenance in Diagnostics that was released in software version 100.21.000.1130.

This tab has two options to switch between, a simple gauge version and a more detailed view.

Note: For now, this tab is purely for informational purposes.

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