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Mist Condenser - Installation - AD0453

Service Home How To Procedures Mist Condenser - Installation - AD0453

Mist Condenser - Installation - AD0453

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Recently Updated Last updated: 12/30/2021

Mist Condenser - Installation


AD0453

Introduction

This procedure will show you how to install the Mist Condenser option on VF's, UMC's, and Lathes. 

Note: Lathes must have been built after 4/1/2021 for this option.

Machine requirements:

  • Software Version 100.19.000.1120 or higher.
  • An I/O hinge door is needed, order 93-1000573 I/O DOOR ASSY HINGED only if the hinge door is not included in the kit. 

Some machines do not have the necessary cutout. For these machines, use this template.

On the top of the machine enclosure, measure the dimensions [A] from the front of the machine and [B] from the right side of the machine. Mark the center [C]:

  • A - 20.00" (50.8 cm).
  • B - 10.00" (25.4 cm).

 Note: For larger machines, be sure to put the cutout nearer to the work area.

Measure the dimensions [D], [E], and [F]:

  • D - Ø6.50" (16.5 cm).
  • E - Ø9.843" (25.0 cm).
  • F - 4X Ø0.356" (9 mm).

Cut the (1) large hole [D] and the (4) small holes [F].

 Note: For an HMC, make the cutout above the machine enclosure, behind the operator's door.

This procedure applies to the following kits:

  • 93-1000332 MIST CONDENSER WITH TMD INSTALL KIT
  • 93-1000351 COOLANT MAINTENANCE PACKAGE MIST COLL
  • 93-1000386 MIST CONDENSER KIT VF-LRG TMD
  • 93-1000506 COOLANT MAINTENANCE PKG MIST COND VF LRG
  • 93-1000505 MIST CONDENSER FIELD INSTALL DM/DT
  • 93-1000507 COOLANT MAINTENANCE PKG MIST COND DT/DM
  • 93-1000636 MIST CONDENSER SYSTEM LATHE
  • 93-1000637 COOLANT MAINTENANCE PKG MIST COND LATHE
  • 93-1000648 MIST CONDENSER KIT VF SML/MED W/TMD
  • 93-1000649 MIST CONDENSER KIT VF-LRG TMD

Electrical Installation - TMD connection

1

Install the TMD card onto the hinge door located as shown in the picture using the spacers [1] and the hardware [2].

  • For hinge door PN 25-0512D use (2x) 1/4-20 SHCS 
  • For hinge door PN 25-0512E use (2x) 10-32 SHCS and (2x) washers

if you do not have the hinged door installed please refer to the I/O PCB Hinged Door Installation procedure.

2

The mist condenser will be powered from the TMD card, the mist condenser will connect to P1 on the TMD card. The TMD card will connect to the I/O board via P69. The TMD card will be powered from the transformer and will connect to P4 on the TMD card.

Mist Condenser - Installation

1

VF-Small/Med pictured

Remove the cover plate [1] from the top of the machine enclosure.

Make sure the mist condenser unit has the two gaskets [2] and (4x) vibration isolators [3] installed.

Place the mist extraction unit so the outlet port [4] is facing the spindle.

Secure it from the underside of the panel with washers and flange nuts [5] provided in the kit.

2

VF-Large pictured

Remove the cover plate [1] from the top of the machine enclosure.

Make sure the mist condenser unit has the two gaskets [2] and (4x) vibration isolators [3] installed.

Place the mist extraction unit so the outlet port [4] is facing the spindle.

Secure it from the underside of the panel with washers and flange nuts [5] provided in the kit.

3

ST Standard Bed pictured

Remove the cover plate [1] from the top of the machine enclosure.

Make sure the mist condenser unit has (2x) gaskets [2] and (4x) vibration isolators [3] installed.

Place the mist extraction unit so the outlet port [4] is facing the BACK of the machine.

Secure it from the underside of the panel with washers and flange nuts [5] provided in the kit.

4

The following only applies to the UMC series

Push the cutout [1] of the mist condenser port so that it is open.

5

The following only applies to the UMC series

With the mist condenser on a bench install the bracket using the nuts [1] and washers [2] provided.

6

The following only applies to the UMC series

Make sure the mist condenser sits in the opening and there is no obstruction of fluid flow.

Install the condenser and bracket assembly onto the machine, use the self-tapping screws [1] to attach the bracket [2] to the machine. These screws are provided in the kit. 

 NOTE: It is recommend to create a pilot hole approx.  1/8" before using the self-tapping screws.

7

Locate the Mist Condenser motor fan cable [1] cut the zip ties and feed the cable [1] through the motor housing grommet [2].  

Coil the excess cable [3] and secure it with zip ties and cable clamp.

Connect the Mist Condenser power cable to the extension cable P/N 33-9537.

8

VF & DT/DM Register Box Installation

On the left side of the machine, open the window remove the register box roof panel [1].

The register box [2] is install from inside the machine, use the four fastener to secure [3] the register box to the top of the roof.

Loosen the hose clamp and Install the hose elbow [4].  Leave the hose clamp loose for now.

NOTE: The hose elbow on DT/DM will be facing towards the rear. 

NOTE: Make sure the vent points as shown [5].

9

ST Line Register Box Installation

Above the spindle of the machine, remove the register box roof panel [1].

The register box [2] is installed from inside the machine, use the four fasteners [3] to secure the register box to the roof of the machine.

Loosen the hose clamp and install the hose elbow [4]. Leave the hose clamp loose for now.

NOTE: The hose elbow will be facing to the right.

NOTE: Make sure the vent points down as shown.

10

DT/DM Hose Routing

Route the hose from the mist condenser along the BACK of the machine to the register box on the other side.

The register bayonet lock should be facing the back of the machine [2]. Insert the hose into the bayonet lock and rotate the hose to lock it into place.

Insert the other end of the hose to the mist condenser port 

Make sure the hose is not kinked by the cable carrier [3].

Secure the hose at each end using the magnetic hose clamps

11

VF-Small/Med Hose Routing

Route the hose [1] from the mist condenser along the front of the machine to the register box on the other side.

Rotate the elbow [2] to the desired position and secure the hose clamp [3].

Insert the hose into the bayonet lock and rotate the hose [4] to lock it into place.

Insert the other end of the hose to the mist condenser port [5].

 NOTE: For VF-Large series there will be an extra hose that needs to be coupled with the first in order to reach the mist condenser port. 

Secure the hose at each end using the magnetic hose clamps [6].

12

VF-6 to 9 Hose Routing

Route the hose from the mist condenser along the front of the machine to the register box on the other side.

Insert the hose into the bayonet lock and rotate the hose to lock it into place.

Insert the other end of the hose to the mist condenser port 

 NOTE: For VF-Large series there will be an extra hose that needs to be coupled with the first in order to reach the mist condenser port. 

Secure the hose at each end using the magnetic hose clamps 

13

VF-10/11 Hose Routing

Route the hose from the mist condenser along the front of the machine to the register box on the other side.

Insert the hose into the bayonet lock and rotate the hose to lock it into place.

Insert the other end of the hose to the mist condenser port 

 NOTE: For VF-Large series there will be an extra hose that needs to be coupled with the first in order to reach the mist condenser port. 

Secure the hose at each end using the magnetic hose clamps

14

VF-12 Hose Routing

Route the hose from the mist condenser along the front of the machine to the register box on the other side.

Insert the hose into the bayonet lock and rotate the hose to lock it into place.

Insert the other end of the hose to the mist condenser port 

 NOTE: For VF-Large series there will be an extra hose that needs to be coupled with the first in order to reach the mist condenser port. 

Secure the hose at each end using the magnetic hose clamps

15

ST Standard Bed Hose Routing

Route the hose from the mist condenser along the TOP of the machine to the register box in in the middle. 

Insert the hose into the bayonet lock and rotate the hose to lock it into place, then secure the hose clamp.

Insert the other end of the hose to the mist condenser port.

Secure the hose at each end using the magnetic hose clamps.

Verification

Reinstall all the covers, turn on all the circuit breakers.

Press [Power On].

In [MDI] run the following program:

M158;
G04 P20.;
M159;

 The mist condenser fan should run for 20 seconds then turn Off. 

 NOTE:  There is approximately 10 seconds delay after the MDI program completes, after this the mist condenser will turn OFF.  If you like to turn on the mist condenser without this shut off delay, go to the CURRENT COMMANDS>DEVICES>MECHANISMS>MIST CONDENSER and press [F2] to turn it on.

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