Some machines do not have the necessary cutout. For these machines, use this template.

On the top of the machine enclosure, measure the dimensions [A] from the front of the machine and [B] from the right side of the machine. Mark the center [C]:

• A - 20.00" (50.8 cm).
• B - 10.00" (25.4 cm).

 Note: For larger machines, be sure to put the cutout nearer to the work area.

Measure the dimensions [D], [E], and [F]:

• D - Ø6.50" (16.5 cm).
• E - Ø9.843" (25.0 cm).
• F - 4X Ø0.356" (9 mm).

Cut the (1) large hole [D] and the (4) small holes [F].

 Note: For an HMC, make the cutout above the machine enclosure, behind the operator's door.

Install the TMD card onto the hinge door located as shown in the picture uisng the spacers and the 1/4-20 screws [2].

if you do not have the hinged door installed please refer to the I/O PCB Hinged Door Installation procedure.

The mist condenser will be powered from the TMD card, the mist condenser will connect to P1 on the TMD card. The TMD card will connect to the I/O board via P69. The TMD card will be powered from the transformer and will connect to P4 on the TMD card.

NOTE: Perform the steps in this section for machines that do not have a variable frequency drives [1] installed above the power card. 

Turn off the control cabinet.  Open the control cabinet door if your machine has a variable frequency drive to go to the next section.

Turn Off the main circuit breaker [1].

Remove the cover from the PSUP PCB [2].

Remove the cover from the Mist Condenser PCB [3].

Mount the Mist Condenser PCB above the PSUP PCB. 

Install the ground decal [4] next to the ground lug.

 Note: Make sure the ground decal is visible and that the green arrow points towards ground lug.

Remove the cover from the cable channel.

Disconnect the cable from the PSUP PCB at P11.  Pull the cable slack from the cable channel and connect it to the Mist Condenser PCB at P1.

Connect cable P/N 33-0538 to the Mist Condenser PCB at P1A.  Connect the other end to the PSUP PCB at P11.

Connect cable P/N 33-0536 to the mist condenser PCB at P3.  Connect the other end to the I/O PCB at P69.

Turn OFF the Main Circuit Breaker.

Remove the I/O cover.

Connect the power extension cable P/N 33-9537 [1] to I/O PCB at P29 [2].

Route the other end of the cable in the center track towards the top of the electrical cabinet.

VF-Small/Med pictured

Remove the cover plate [1] from the top of the machine enclosure.

Make sure the mist condenser unit is has the two gaskets [2] and (4x) vibration isolators [3] installed.

Place the mist extraction unit so the outlet port [4] is facing the spindle.

Secure it from the underside of the panel with washers and flange nuts [5] provided in the kit.

VF-Large pictured

Remove the cover plate [1] from the top of the machine enclosure.

Make sure the mist condenser unit is has the two gaskets [2] and (4x) vibration isolators [3] installed.

Place the mist extraction unit so the outlet port [4] is facing the spindle.

Secure it from the underside of the panel with washers and flange nuts [5] provided in the kit.

Push the cutout [1] of the mist condenser port so that it is open.

The following only applies to the UMC series

With the mist condenser on a bench install the bracket using the nuts [1] and washers [2] provided.

The following only applies to the UMC series

Make sure the mist condenser sits in the opening and there is no obstruction of fluid flow.

Install the condenser and bracket assembly onto the machine, use the self tapping screws [1] to attach the bracket [2] to the machine. These screws are provided in the kit. 

 NOTE: It is recommend to create a pilot hole approx.  1/8" before using the self tapping screws.

Locate the Mist Condenser motor fan cable [1] cut the zip ties and feed the cable [1] through the motor housing grommet [2].  

Coil the excess cable [3] and secure it with zip ties and cable clamp.

Connect the Mist Condenser power cable to the extension cable P/N 33-9537  or Mist Condenser PCB..

On the left side of the machine, open the window remove the register box roof panel [1].

The register box [2] is install from inside the machine, use the four fastener to secure [3] the register box to the top of the roof.

Loosen the hose clamp and Install the hose elbow [4].  Leave the hose clamp loose for now.

NOTE: The hose elbow on DT/DM will be facing towards the rear. 

Note: Make sure the vent points as shown [5].

DT/DM Hose Routing

Route the hose from the mist condenser along the BACK of the machine to the register box on the other side.

The register bayonet lock should be facing the back of the machine [2]. Insert the hose into the bayonet lock and rotate the hose  to lock it into place.

Insert the other end of the hose to the mist condenser port 

Make sure the hose is not kinked by the cable carrier [3].

Secure the hose at each end using the magnetic hose clamps

VF-Small/Med Hose Routing

Route the hose [1] from the mist condenser along the front of the machine to the register box on the other side.

Rotate the elbow [2] to the desired position and secure the hose clamp [3].

Insert the hose into the bayonet lock and rotate the hose [4] to lock it into place.

Insert the other end of the hose to the mist condenser port [5].

 NOTE: For VF-Large series there will be an extra hose that needs to be coupled with the first in order to reach the mist condesner port. 

Secure the hose at each end using the magnetic hose clamps [6].

VF-6 to 9 Hose Routing

Route the hose from the mist condenser along the front of the machine to the register box on the other side.

Insert the hose into the bayonet lock and rotate the hose  to lock it into place.

Insert the other end of the hose to the mist condenser port 

 NOTE: For VF-Large series there will be an extra hose that needs to be coupled with the first in order to reach the mist condesner port. 

Secure the hose at each end using the magnetic hose clamps 

VF-10/11 Hose Routing

Route the hose from the mist condenser along the front of the machine to the register box on the other side.

Insert the hose into the bayonet lock and rotate the hose  to lock it into place.

Insert the other end of the hose to the mist condenser port 

 NOTE: For VF-Large series there will be an extra hose that needs to be coupled with the first in order to reach the mist condesner port. 

Secure the hose at each end using the magnetic hose clamps

VF-12 Hose Routing

Route the hose from the mist condenser along the front of the machine to the register box on the other side.

Insert the hose into the bayonet lock and rotate the hose  to lock it into place.

Insert the other end of the hose to the mist condenser port 

 NOTE: For VF-Large series there will be an extra hose that needs to be coupled with the first in order to reach the mist condesner port. 

Secure the hose at each end using the magnetic hose clamps