5.1 HAB Maintenance

HAAS Automatic Band Saw - Maintenance Schedule

Maintenance

Regular maintenance is essential for the Haas Automatic Band Saw.  This page provides the recommended maintenance intervals along with the corresponding instructions.

Maintenance Item Interval
Wire Brush Positioning.  As needed. 

Hydraulic Oil Guage Level.

 As needed. 

Gearbox Oil Guage Level.

 As needed.
Grease The Main Pillar.  Every Month. 
Grease Guide Arm Bearings.  Every Month.
Grease Feed Rollers.  Every Month.

1

Wire Brush Positioning 

Position the wire brush correctly in relation to the saw blade. 

Note: Refer to the illustration to find the proper location of the wire brush.

2

Hydraulic Oil Guage Level 

Check the hydraulic oil level on the gauge. If the level is below ¾ full, you will need to add more hydraulic oil.

Turn OFF the band saw. 

Remove oil tank cap and fill with ISO 46 / ISO 32 oil.

Note: Band saw will require 16 gallons of oil before any kind of startup. 

3

Gearbox Oil Guage Level

Check the oil level on the gearbox gauge located behind the drive wheel.

The quantity of gearbox lubricating oil must remain above the red mark.

Note: Machine requires the addition of #220 Gear Oil.

4

Grease Main Pillar 

Use the zerk fitting located at [1] to inject grease onto the main pillar. 

 

5

Grease Guide Arm Bearings

Apply grease to the guide arm bearings [1].

 

6

Grease Stock Rollers 

Manually apply grease to the stock rollers on the machine [1] and on the extended bed [2].

 

5.2 HAB - Software Update

HAB 3232 - Software Update

The following chapter provides a step-by-step guide for correctly updating the control software and the control panel software on the HAB3232.

HAB - Control Software Download

1

Log on to the Haas Buisness Center. 

NOTE: Only Haas Certified Service technicians can log into this site.

Select the Service Tab [1].

Select Utilities [2].

Select Documents and Software [2].

 

2

Navigate to the HAB Software Folder. 

Select  01_Control_Software > 01_Next_Generation_Control > 12_HAB_Software > Controller Software

Select and download en_rom.bin.

Select and download tpcbackup.zip.

Important: To successfully complete the update, download the new software and unzip the folder onto a USB 2.0 Flash Drive.

HAB - Control Panel Software Installation

1

Connect the USB 2.0 flash drive containing the unzipped folder named tpcbackup to the USB port located on the back of the control panel.

 

 

2

Follow the on-screen instructions to proceed with the download.

Before downloading the new software, make sure the correct files are selected [1].

Select Download [2].

When the download has completed the machine will automatically reboot. 

Note: When the machine reboots, it may start up in a different language. Refer to the HAB Troubleshooting Guide for instructions on how to change the language correctly.

HAB - Controller Software Installation

1

Locate the interface drive found near the bottom of the control cabinet. 

The port for the USB 2.0 flash drive can be found at the top of the drive [1].

 

2

With the USB plugged into the drive, press and hold the Upgrade Button found on the top [1]. 

Hold the button until both lights glow green, then release. 

Note: When the upgrade is completed, the two lights will resume flashing alternately. 

Note: To confirm the update was successful, go back to the Advanced Functions, navigate to Machine Information, and check the intelligent version. The intelligent version should be updated for the procedure to be considered successful.

5.3 HAB - AI Calibration

HAAS Automatic Band Saw - AI Calibration

Revision A - 4/2025

The following chapter offers a guide to Calibrating the AI Sawmaster feature on the HAB3232.

AI Mode Calibration

1

Power on the band saw and enter the bandsaw into manual mode. 

Select Advance Functions found at the bottom of the display page. 

2

Navigate to Type Parameter and enter the password 123.

Once inside the parameters page press and hold the blank space [1] for 5 seconds until the hidden interface will appear. 

3

Before proceeding, it is important to verify which transmission module is found in the band saw.

Locate the side cabinet found directly behind the electrical cabinet.

Important: 

[1] Will be established for the 1st generation 

[2] Will be established for the 2nd generation.  

 

 

4

Navigate to the valve calibration tab found [1].

 

 

5

In this menu select which generation transmission module that is found in the bandsaw [1].

To test the calibration of the saw enter a value of 70mm/min as a starting reference point [2].

Once the value of 70 has been set. Select and hold the Valve Calibration button and hold for 3 seconds [3].

Note: You should see the initial speeds change and they should have all re calculated. 

6

Return to the manual interface.

Use the hand wheel [1] and establish the cutting speed on the control  to 2.76 inch/min [2]. 

 

 

7

Raise the saw frame to its highest point, and using a depth gauge measure the distance between the top of the cylinder to the oil seal ring [1].

Record this height, as it should be the same each time the saw is raised to its maximum position.

 

8

Lift the quick drop lever up [2] and secure it to ensure that the sensor does not detect it. 

Note: When sensor is triggered, the sensor's light will glow red [1].

9

Cycle start the machine and set a timer for 1 minute.

When the timer has reached 1 minute, stop cutting, measure the height from the top of the main cylinder [1] to the black seal retaining rings. 

Important: Find the difference between the new height and the initial height from step 7. This value should be as close to ±0.1 2.76 inches. 

10

Important: Only proceed with steps 10 and 11 if, after one minute, your measured height is not within ±0.1 of 2.76 inches.

If the new measured height is greater or less than ±0.1 of 2.76 inches, multiply that new value by 25.4 and enter the result into the Feed Rate Calibration [1] as outlined in step 5.

Once that new value has been set. Select and hold the Valve Calibration button and hold for 3 seconds [2].

Repeat steps 5-9 until the measured height after 1 minute is ±0.1 2.76 inches.

 

11

Important: When performing a retest, ensure that the feed rate [1] remains consistent at 2.76 inches on the control.