This procedure applies to the following kits:

93-1000455 HYD WORKHOLDING  FIELD INSTALL UMC 500
93-1000456 HYD WORKHOLDING  FIELD INSTALL UMC 750
93-1000457 HYD WORKHOLDING  FIELD INSTALL UMC 1000

Prerequisites

• Software Version 100.20.000.1110 or higher
• A hinge door over the I/O PCB.
  Important: 93-1000573 I/O DOOR ASSY HINGED order the hinge door if it did not come in the kit.

Assemble the hydraulic manifold as shown:

[1] FITG POLY3/8F NPT1/4M 90 BRASS

[2]  FITG ORB6M JIC6M STR STL (2x)

[3] O-Ring 2-212 (4x)

Connect the staff to the staff extension using [2] SHCS 1/4-20 X 5/8 make sure the O-Ring 2-011 [1] are seated in the cavaties of the shaft.

Torque the bolts to their required specs.

Press the dowel pin [1] into the anti-rotation block [2] until it bottoms out. 

Assemble the platter coupler by installing the SHCS 5/16-18 X 1/2 [1] and O-Ring 2-011 [2] these will serve as plugs to the hydraulic lines until the workholding is installed. 

Finish assembling the coupler by installing O-Ring 2-031 [3] into the groove of the coupler [4].

Rotate the B-axis +90 degrees and remove the cover [1]. Return the B-axis to its original position at 0 degrees.

Remove the platter by following the removal section of the UMC C-Axis Platter Replacement linked below.

 WARNING: IF YOU DO NOT DISENGAGE THE BRAKE AND DISCONNECT THE LINES YOU CAN PERMANENTLY DAMAGE THE BRAKE BY REMOVING THE PLATTER.

Place the platter on a bench and bolt the coupler [1] to the platter using SHCS 1/4-20 X 5/8 [2].

While the platter is on the bench insert the felt strip included in the kit in the groove [3]

NOTE: If the UMC is not exchanging platters reuse the felt strip already in the groove. 

Torque the bolts to their required specs.

Install the coupler onto the shaft assembly [1] by using 1/4-20 X 1 1/4 bolts [3]. Make sure the O-Rings 2-011 [2] are in the cavaties of the shaft and not where the bolts attach.

Torque the bolts to their required specs.

Install the coupler and platter assembly [2] back onto the rotary using M12 bolts [1].

Tighten the bolts, but do not torque them down yet.

Follow the installation section of the UMC C-Axis Platter Replacement linked below for the full instruction on how to correctly reinstall the platter.

Rotate the B-axis 90 degrees [1].

Attach the anti-rotation block [3] to the gearbox using the M6 bolts [4].

If the read head is in configuration [1] you will need to clock it to position [2]  this will require you to redo the compensations on the machine.

If the read head is in configuration [2] the compensations will not need to be redone.

Torque the bolts to their required specs.

Please contact service about borrowing a swivel checker.

Install the shaft and manifold assembly [1] by pressing the dowel pin [2] into the hydraulic manifold.

Install the shaft assembly to the hydraulic manifold make sure to install the snap ring [2] to the shaft groove [1].

The HPU cables will be routed to a box under the control cabinet from there the HPU will have a 6 foot placement radius [1] so that the customer has the freedom to place it where they like. This section of cables will be contained in a conduit.

Install the pallet air blast solenoid [1] to the lube panel as shown, route the hose from the solenoid over the top of the machine and into the sheet metal.

Follow the wiring diagram  for the electrical components all of the wiring will make its way through the box under the control cabinet and to the I/O board.

If the machine does not come with a I/O HINDGED DOOR you will need to install it, follow the I/O HINGED DOOR PROCEDURE for instructions on how to install it.

A food pedal cable will also be routed from the front skirt [1] of the machine along the side skirt into the box under the control cabinet and connected to the I/O board as shown.

Route the hydraulic lines from the HPU [1] through the center thru bore of the B-axis body. The air line [2] will also be routed along with the hydraulic lines.

Pull the hoses through the B-axis body and to the hydraulic manifold as shown. Use the zipties and cable clamps to neatly route the cables to the hydraulic manifold.

The clamp denoted in red [1] goes the fittings as shown, and the clamp hose denoted in orange [2] is also as shown.

NOTE: Make sure to match the clamp and unclamp hose to the same port marked clamp on the HPU.

Add the decal to the tank of the HPU as shown.

Reinstall the new cover [2] and return the rotary [1] to 0 degree's on the B axis.

Attach the decal [1] (PN: 29-1171) that shows the correct method for cleaning the platter and rotary union port on the front of the UMC.

Please refer to the link to install the Hydraulic Vise option.

Please refer to the link to verify/load any patches involved with the installation.