×

Search Results

Web Pages

Images

    • <
    • 1
    • >
  • machines
    • Haas Vertical Mills
      Vertical Mills
      • Vertical Mills
      • VF Series
      • Universal Machines
      • VR Series
      • Pallet-Changing VMCs
      • Mini Mills
      • Mold Machines
      • Drill/ Tap/ Mill Series
      • Toolroom Mills
      • Compact Mills
      • Gantry Series
      • Vertical Mill/Turn
      • Extra-Large VMC
      • Desktop Mill
      • Control Simulator
      • Mill Auto Parts Loader
    • Product Image
      Multi-Axis Solutions
      • Multi-Axis Solutions
      • 5-Axis Mills
      • Y-Axis Lathes
    • Haas Lathes
      Lathes
      • Lathes
      • ST Series
      • Dual-Spindle
      • Toolroom Lathes
      • Chucker Lathe
      • Haas Bar Feeder V2
      • Lathe Auto Parts Loader
    • Haas Horizontal Mills
      Horizontal Mills
      • Horizontal Mills
      • 50-Taper
      • 40-Taper
    • Haas Rotaries & Indexers
      Rotaries & Indexers
      • Rotaries & Indexers
      • Rotary Tables
      • Indexers
      • 5-Axis Rotaries
      • Extra-Large Rotaries
    • Product Image
      Automation Systems
      • Automation Systems
      • Robot Systems
      • Automatic Parts Loaders
      • Pallet Pool Systems
      • Haas Bar Feeder
      • Models
    • QUICK LINKS Special Series  Special Series  PRICE LIST PRICE LIST BUILD & PRICE BUILD & PRICE WHAT’S NEW WHAT’S NEW
      SHOPPING TOOLS
      • Build & Price a Haas
      • Price List
      • Available Inventory
      • CNCA Financing
      WANT TO TALK TO SOMEONE?

      A Haas Factory Outlet (HFO) can answer your questions, and walk you through your best options.

      CONTACT YOUR DISTRIBUTOR >
  • Options
    • Product Image
      Spindles
      • Spindles
    • Product Image
      Tool Changers
      • Tool Changers
    • Product Image
      4th- | 5th-Axis
      • 4th- | 5th-Axis
    • Product Image
      Turrets & Live Tooling
      • Turrets & Live Tooling
    • Product Image
      Probing
      • Probing
    • Haas Chip & Coolant Management
      Chip & Coolant Management
      • Chip & Coolant Management
    • The Haas Control
      The Haas Control
      • The Haas Control
    • Product Image
      Product Options
      • Product Options
    • Product Image
      Tooling & Fixturing
      • Tooling & Fixturing
    • Product Image
      Workholding
      • Workholding
    • Product Image
      5-Axis Solutions
      • 5-Axis Solutions
      • 5 Easy Steps to 5-Axis
    • Product Image
      Automation
      • Automation
    • QUICK LINKS Special Series  Special Series  PRICE LIST PRICE LIST BUILD & PRICE BUILD & PRICE WHAT’S NEW WHAT’S NEW
      SHOPPING TOOLS
      • Build & Price a Haas
      • Price List
      • Available Inventory
      • CNCA Financing
      WANT TO TALK TO SOMEONE?

      A Haas Factory Outlet (HFO) can answer your questions, and walk you through your best options.

      CONTACT YOUR DISTRIBUTOR >
  • Why Haas
      Discover the Haas Difference
      Why Haas MyHaas HTEC Network Industry 4.0 Haas Certification Customer Testimonials
  • Service
    • SEARCH ALARM CODES
      Search
    • Troubleshooting Guides and How-To Procedures
      • Product Image
        Troubleshooting Guides
      • Product Image
        How To Procedures
    • Manuals
      • Product Image
        Operator Manuals
      • Product Image
        Interactive Service Manuals
  • Videos
  • MyHaas – One Place for Everything

    • Compare Quotes
      • Compare Quotes

    • About MyHaas
      • About MyHaas

    • Haas CNC Certification Program
      • Haas CNC Certification Program

    • Haas CNC Certification Program-Redirect
      • Haas CNC Certification Program-Redirect

    • Haas CNC Certification Program
      • Haas CNC Certification Program

    • Haas Learning Resources
      • Haas Learning Resources

    • Haas Global Learning Resources
      • Haas Global Learning Resources
    • QUICK LINKS Special Series  Special Series  PRICE LIST PRICE LIST BUILD & PRICE BUILD & PRICE WHAT’S NEW WHAT’S NEW
      SHOPPING TOOLS
      • Build & Price a Haas
      • Price List
      • Available Inventory
      • CNCA Financing
      WANT TO TALK TO SOMEONE?

      A Haas Factory Outlet (HFO) can answer your questions, and walk you through your best options.

      CONTACT YOUR DISTRIBUTOR >
  • Haas Tooling

      Mill Toolholding

      End Mill Holders
      Shell Mill Holders
      Shrink Fit Holders
      ER Collet Chucks
      Milling Chucks, Collets & Kits
      Drill Chucks
      Pull Studs
      Mill Toolholding Kits

      Mill Workholding

      Vises
      Mill Vise Jaws
      Workholding Accessories

      Milling

      Shell Mill Bodies
      Milling Inserts
      End Mills
      End Mill Kits
      Chamfer Mills & Inserts
      Indexable End Mill Bodies
      Ball End Mills

      HSK Toolholders

      HSK ER Collet Chucks
      HSK Shell Mill Holders

      Lathe Tooling

      Cut-Off Tooling
      Cut-Off Tooling Kits
      Turning Inserts
      Grooving Tools
      Small ID Grooving & Threading Tools
      Threading Inserts
      Threading Toolholding
      ID Toolholding
      OD Toolholding

      Lathe Workholding

      Live Centers

      ER Collet

      ER Collets & Accessories
      ER Collet Kits

      Holemaking

      Carbide Drills
      Indexable Drill Bodies
      Indexable Drill Inserts
      Indexable Drilling Kits
      Modular Drill Bodies
      Modular Drill Heads
      Cobalt Drills & Sets
      Center Drills

      Threading

      Taps
      Threading Inserts
      Thread Mills

      Tool Management

      Tool Presetting Machines
      Shrink Fit Machines

      Tooling Accessories

      Spindle Taper Cleaner
      Spindle Test Bars
      Haas Shop Lift
      Toolholder Fixtures

      Tool Kits

      End Mill Kits
      Indexable Drilling Kits
      Indexable Milling Kits
      Mill Toolholding Kits

      Apparel & Accessories

      Accessories
      Apparel

      Part #

      Part #

      Mill Toolholding Mill Workholding Milling HSK Toolholders Lathe Tooling Lathe Workholding ER Collet Holemaking Threading Tool Management Tooling Accessories Tool Kits Apparel & Accessories
  • Contact Us

My Cart
MyHaas Welcome,
!
Haas Tooling Guest Order History MyHaas/HaasConnect Sign In Register Haas Tooling My Account Order History Return History MyHaas/HaasConnect Sign Out Welcome, My Machines Latest Activity My Quotes My Account My Users Sign Out
Find A Dealer
  1. Select Language
    1. English
    2. Deutsch
    3. Español
    4. Français
    5. Italiano
    6. Português
    7. Česky
    8. Dansk
    9. Nederlands
    10. Magyar
    11. Polski
    12. Svenska
    13. Русский
    14. Türkçe
    15. 中文
    16. Suomi
    17. Norsk
    18. الإنجليزية
    19. Български
    20. Hrvatski
    21. Ελληνικά
    22. Română
    23. Slovenský
    24. Slovenščina
    25. 한국어
    26. 日本語
Search
×

Search Results

Web Pages

Images

    • <
    • 1
    • >

Bijur - Mechanical - Oil Pump - (1) Drip Sight Glass - Installation - AD0048

Service How To Procedures Bijur - Mechanical - Oil Pump - (1) Drip Sight Glass - Installation - AD0048
Recently Updated Last updated: 03/26/2020

Bijur - Mechanical - Oil Pump - (1) Drip Sight Glass - Installation


AD0048

Applies to machines without (CALM) built before: March, 2013

Bijur - Mechanical - Oil Pump - (1) Drip Sight Glass - Installation - AD0048

- Jump to Section - 1. Introduction 2. Spindle - Oil Lubrication Tube - Installation (3 steps) 3. Bijur - Mechanical - Oil Pump - (1) Drip Sight Glass - Installation (8 steps) 4. Bijur - Mechanical - Oil Pump - (1) Drip Sight Glass - Adjustment and Test (6 steps) Back to Top

Introduction

This procedure tells you how to:

  1. Install (1) drip-sight glass assembly.
  2. Install the oil lubrication tube that goes to the spindle.

Perform this procedure when you replace a spindle that has (1) lubrication port with spindle that has (1) lubrication ports.

For mills that have these components:

  1. The machine has a Bijur mechanical oil pump assembly.
  2. The oil pump assembly does not have a sight glass.
  3. The air and lubrication panel is under the enclosure.
  • For vertical mills use: P/N 93-2191 OIL SIGHT GLASS KIT VMC, BIJUR PUMP
  • For horizontal mills use: P/N 93-2096 OIL SIGHT GLASS KIT, HMC, BIJUR PUMP

Spindle - Oil Lubrication Tube - Installation

1

Press [POWER OFF].

Set the main circuit breaker to the OFF position.

Lock the main circuit breaker. Use an approved lock with an approved safety tag.

Close the primary air valve. This stops the air supply to the machine.

2

This step shows a VMC.

Disconnect the spindle lubrication tube from the fitting on the spindle.

Install the new lubrication tube from the spindle to the drip-sight glass.

Use the old tube [1] as a "fish tape" to pull the new tube [2] through the machine.

 Note: The illustration shows a minimum lubrication oil pump. The procedure for a Bijur mechanical oil pump is the same.

3

This step shows a HMC.

Disconnect the spindle lubrication tube from the fitting on the spindle.

Install the new lubrication tube from the spindle to the drip-sight glass.

Use the old tube [1] as a "fish tape" to pull the new tube [2] through the machine.

 Note: The illustration shows a minimum lubrication oil pump. The procedure for a Bijur mechanical oil pump is the same.

Bijur - Mechanical - Oil Pump - (1) Drip Sight Glass - Installation

1

Remove the (2) cable tray retaining screws.

Remove the cable tray.

 Note: The air and lubrication lines are removed from the image for clarity.

2

Disconnect all of the air and lubrication tubes from the main manifold assembly.

Disconnect the cable for the spindle air solenoid from the connector bracket.

This bracket is on the rear of the main manifold panel.

3

Remove the (2) screws from the front of the main regulator bracket.

Remove the main manifold assembly.

4

Turn the spindle air manifold counterclockwise.

Remove and discard the spindle air manifold assembly.

5

Install the sight glass assembly to the rear-facing port of the air-lubrication manifold regulator.

Turn the sight glass assembly clockwise to tighten it.

 Note: Tighten the sight glass so that it is in a vertical position when you attach the manifold assembly to the support panel.

Install the air-lubrication manifold regulator to the air-lubrication support panel.

6

Remove the tee fitting [1].

Install the 5-way manifold [2]. Use the (1) screw [3].

Connect the tube from the spindle oil pump [4] to the 5-way manifold.

Connect the axis lubrication tubes [5] to the 5-way manifold.

Connect the oil tube [6] from the 5-way manifold to the drip-sight glass fitting [7].

For HMCs only: Connect the tube for spindle "purge" air [8].

Connect the cable for the spindle air solenoid at the connector bracket.

7

Remove the red plug from the drip-sight glass fitting [1].

Connect the oil lubrication tube [2] to the fitting [3] at the bottom of the drip-sight glass assembly.

 Note: Cut the tubes shorter if needed to make sure the tubes are not crushed or kinked.

8

Fill the reservoir to the  MAX fill line [1].

 Note: To prevent build up of contamination, use Mobil SHC 625, Mobil 1 5W-20, or Mobil 1 10W-30. Do not use Mobil Vactra #2.

When you use Vactra #2, contamination ("sludge") collects in the reservoir. This causes the pump assembly to become clogged.

You must fill the reservoir tank to the  MAX fill line [1] each time you fill the tank. This makes sure the dip trough [2] is full of oil. This lubricates the drive and worm gears [3] of the pump.

Attach the cable tray under the main manifold assembly with (2) retaining screws.

Install the air/lube cover panel.

Attach the cable tray under the main manifold assembly with (2) retaining screws.

Bijur - Mechanical - Oil Pump - (1) Drip Sight Glass - Adjustment and Test

1

Remove the plug on the top of the tee on the drip-sight glass assembly.

2

Make sure that the air to the spindle is off.

Pull up on the pump handle [1]. This manually operates the oil pump.

Operate the pump until you see oil come out of the tee fitting [2] on the top of the drip-sight glass. This removes all of the air from the new oil line.

Install the plug on the drip-sight glass assembly.

3

Manually operate the oil pump.

Watch for oil to drip from the tube inside the drip-sight glass.

Manually operate the oil pump until you count 10 or more drops of oil in the drip-sight glass.

4

Re-connect all of the tubes and electrical cables.

Set the main circuit breaker to the ON position.

Turn the machine air supply on.

Press [POWER ON].

In MDI mode, command the spindle to run at a low speed, for example, 5 RPM.

Set the air regulator [1] at the drip-sight glass to 10 psi (0.7 bar) [2].

5

Count the number of oil drops that fall through the drip-sight glass during a normal pump cycle.

  • 6 -10 drops per cycle in the drip-sight glass is the correct flow rate.
  • If you count less than 6 drops refer to the  Bijur Mechanical - Oil Pump - Axis - Timed Pressure Test.
  • If you count more than 10 drops adjust the air regulator at the drip-sight glass to 15 psi (1.0 bar).
    • The increase in pressure reduces the number of drops.
    • Increase the pressure until no more than 10 drops are produced per pump cycle.
    • Do not exceed 20 psi (1.4 bar) at the drip-sight glass air regulator.

6

When the plunger on the oil pump assembly drops, oil is pumped into the top of the drip-sight glass.

The oil slowly drips out, one drop at a time.

Each drop is clearly visible. Each cycle produces (6-10) drops of oil per drip-sight glass.

The oil falls into the stream of air [1] from the spindle air solenoid.

The oil droplets [2] are carried up the spindle air and oil tube to lubricate the spindle bearings.

Refer to: Bijur - Mechanical - Oil Pump Motor and Filter - Replacement

FIND DISTRIBUTOR
Haas Logo

美元价格不包括关税、报关费用、保险费、增值税及运费。
USD prices DO NOT include customs duty, customs fees, insurance, VAT, or freight.

人民币价格包含关税、报关费用、货运保险和增值税, 但不包括运费。
CNY prices include customs duty, customs fees, insurance, and VAT. DOES NOT include freight.

Haas Delivered Price

This price includes shipping cost, export and import duties, insurance, and any other expenses incurred during shipping to a location in France agreed with you as a buyer. No other mandatory costs can be added to the delivery of a Haas CNC Product.

KEEP UP WITH THE LATEST HAAS TIPS AND TECHNOLOGY...

Sign up now!   

HAAS TOOLING ACCEPTS THE FOLLOWING:

  • Service & Support
  • Owners
  • Request Service
  • Operator Manuals
  • Haas Parts
  • Rotary Repair Request
  • Pre-Install Guides
  • Shopping Tools
  • Build & Price a New Haas
  • Available Inventory
  • The Haas Price List
  • CNCA Financing
  • About Haas
  • Careers
  • Certifications & Safety
  • Contact Us
  • History
  • Terms & Conditions
  • Haas Tooling Terms & Conditions
  • Privacy
  • Warranty
  • Haas Community
  • Haas Certification Program
  • Haas Motorsports
  • Gene Haas Foundation
  • HTEC Network
  • Events
  • Join the Conversation
  • Facebook
  • Twitter
  • Flickr
  • YouTube
  • LinkedIn
  • Instagram
© 2021 Haas Automation, Inc – CNC Machine Tools

2800 Sturgis Rd., Oxnard, CA 93030 / Toll Free: 800-331-6746
Phone: 805-278-1800 / Fax: 805-278-2255

Cookie Notice

We use cookies to improve your user experience. Our Cookie Notice describes which cookies we use, why we use them, and how you can find more information about them. Please confirm you consent to us using analytics cookies. If you do not consent, you may still use our website with a reduced user experience.

Manage Settings

Cookie Notice

We use cookies to improve your user experience. Our Cookie Notice describes which cookies we use, why we use them, and how you can find more information about them. Please confirm you consent to us using analytics cookies. If you do not consent, you may still use our website with a reduced user experience.

Functional Cookies

Analytics Cookies