14.1 Haas Chip Lift - Install

Haas Chip Lift - Installation

AD0521

Introduction

This procedure outlines how to install the Chip Lift.

 Important: If you do not have the hinged door installed over the I/O PCB, you must also install P/N: 93-1000573.

Machine requirements:

  • Next Generation Control

Document Applies to these Parts:

  • 93-1000599 HAAS CHIP LIFT SML VF W/O MACC
  • 93-1000600 HAAS CHIP LIFT VF-1/2 MULTI-AUGER
  • 93-1000602 HAAS CHIP LIFT VF-MED
  • 93-1000603 HAAS CHIP LIFT DT/DM
  • 93-1000890 HAAS CHIP LIFT KIT LARGE VF
  • 93-1001070 HAAS CHIP LIFT LOW VOLT MINIMILL REBOOT used only with MM/SMM/MM-EDU reboot machines that have a low voltage transformer
  • 93-1001071 HAAS CHIP LIFT HIGH VOLT MINIMILL REBOOT used only with MM/SMM/MM-EDU reboot machines that have a high voltage transformer

For Non-Reboot MiniMill Style Machines:

  • 93-1000782 HAAS CHIP LIFT MINIMILL used only with MM that have a high voltage isolation transformer (including any SMM). 
  • 93-1000934 HAAS CHIP LIFT MINIMILL LV used only with MM that have a low voltage transformer. 
  • 93-1000935 HAAS CHIP LIFT MINIMILL HV used only with MM that have a high voltage transformer.
  • 93-1000937 HAAS CHIP LIFT MINIMILL2 LV used only with MM2 that have a low voltage transformer.
  • 93-1000938 HAAS CHIP LIFT MINIMILL2 HV used only with MM2 that have a high voltage transformer.

NOTE: To determine which type of transformer a machine has, check the machine's identification plate that is located on the electrical cabinet door. If the machine's input voltage ranges near ~220 VAC, the machine has a low voltage transformer. If the machine's input voltage ranges near ~440 VAC, the machine has a high voltage transformer. 

NOTE: There are two types of high voltage transformer options an isolation and non-isolation, contact your Haas Factory Outlet to determine which one is installed in your machine.

Haas Chip Lift - Assembly

1

Unbolt the hardware [1], open the legs, and reinstall the hardware [1].

Remove the bolts [3], unfold, and reinstall the hardware [3].

Removes bolts [2]. 

Note: The front safety cover is shown for illustration purposes, but will be installed later in step 5.

2

Bolt down the opened legs [1].

3

Attach the safety cover [1] at the correct height using the provided hardware [2].

 Note: The Chip Lift can be installed in three different orientations, attach the safety cover to fit the direction desired.

Note: If the funnel height is not correctly linning up with the machines chip chute, adjust the height by attaching the funnel on the other set of holes.

4

Attach the front safety cover [1] using the provided hardware [2].

5

Roll the Chip Lift up to the Chip Chute [2].

Bolt the hinge up on the safety funnel [2] using the provided hardware.

6

For VF machines

Fasten the motor power cord [1] that comes from the elctrical cabinet using a clamp in the back.

Secure the motor power cord and clamp to the machine skirt as shown using the provided hardware [2].

 

7

For VF machines

Route the CHIP CONVYR EXT CBL to the control cabinet as shown.

Note: Use the provided cable clamps to secure the cable to the skirt of the machine.

8

For DT/DM machines

Attach the provided bracket [1] to the machine as shown.

Fasten the motor power cord [2] that comes from the elctrical cabinet to the bracket [1] using a clamp in the back [3] and the provided hardware [4].

9

For DT/DM machines

Route the CHIP CONVYR EXT CBL to the control cabinet as shown.

Note: Use the provided cable clamps to secure the cable to the skirt of the machine.

10

For Minimill Non-Reboot machines

Note: Refer to the Minimill machine version identification document to see whether a machine is reboot or non-reboot style.

Attach the provided bracket [1] to the machine as shown.

Fasten the motor power cord [2] that comes from the elctrical cabinet to the bracket [1] using a clamp in the back [3] and the provided hardware [4].

11

For Minimill Non-Reboot machines

Route the CHIP CONVYR EXT CBL to the control cabinet as shown.

Note: Use the provided cable clamps to secure the cable to the skirt of the machine.

12

For MM/SMM Reboot machines

Note: Refer to the Minimill machine version identification document to see whether a machine is reboot or non-reboot style.

Attach the provided bracket [1] to the machine as shown.

Fasten the motor power cord [2] that comes from the elctrical cabinet to the bracket [1] using a clamp in the back [3] and the provided hardware [4].

13

For MM/SMM Reboot machines

Route the CHIP CONVYR EXT CBL to the control cabinet [1] as shown by the red line.

Electrical Installation

1

Push [POWER OFF].

Set the main circuit breaker to the OFF position.

Lock the main circuit breaker. Use an approved lock with an approved safety tag.

Caution: When you handle a PCB, you must wear an Electrostatic Discharge (ESD) strap.

2

This step shows you how to install the hinge door on the I/O PCB.   Skip this step If you machine already has a hinge door installed.  

Remove the I/O PCB cover and standoffs from the control cabinet.

Install the (4) screws  to attach the I/O PCB.

Install the (4) I/O PCB brackets [1].

Install the (8) screws [2] to support the brackets.

Install the Hinge Door [3] for the I/O PCB.

3

Connect the CHIP QD PCB [1] to the hinge door [2] using the provided hardware [3].

Connect the cable from the motor to the CHIP QD PCB [4].

4

Connect cable 33-0188 [1] from [P1] on the CHIP QD PCB to [TB2 78/77] on the Main Transformer.

NOTE: Use cable 33-1230 for Mini Mill with low voltage transformer and cable 33-1231 for Mini Mill with high voltage transformer. 

Connect cable 33-1170 [2] from [P3] and [P9] on the CHIP QD PCB to [P26] on the I/O PCB. Then make sure the circuit breaker on the CHIP QD PCB is in the [ON] position.

Connect the CHIP CONVYR EXT CBL [3] to P24 on the I/O PCB.

Note: When a machine has a Multi-Auger system, move the multi-auger connection from P24 on the I/O Board to P4 on the CHIP QD PCB.

Install the ferrite filters [4] close to the CHIP QD PCB. 

Verification

Press [POWER ON] to turn on the machine.

Zero return all axes.

Press [CHIP FWD] to start the chip lift to make sure everything runs smoothly and no alarms go off.